Technology Partner 2010 Capabilities Overview | CONFIDENTIAL | - PowerPoint PPT Presentation

WI2000 Weld Bead Inspection System For Tube and Pipe Your Machine Vision Technology Partner 2010 Capabilities Overview | CONFIDENTIAL | DISTRIBUTION PROHIBITED

The Objective Monitoring the Surface Profile to provide real-time information about:  how the tube was formed;  quality of the weld; and  consistency of the process. XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

The Solution: WI2000p Weld Inspection System A 3D Laser Based Camera System that Scans Tubes Post Weld for Weld and Forming Issues, with:  Up to 10 Different Measurements Tracked  100 - 400 Images/Sec  7 µm resolution  Rugged Housing  Generates Alarm Output XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Where to Use it? #1 #2 Forming Scarf Sizing Uncoil Weld Feeding Store XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

HFI Line Installation - Startup XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

HFI Line Installation with “Fireballs” XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Laser Line Installation – Low Angle XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

HFI Line Installation with Red Bead XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Types of Defects CONFIDENTIAL | UNAUTHORIZED DISTRIBUTION PROHIBITED

Mismatch Height Difference (h) = Mismatch XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Weld Undercut Height Difference (h) = Undercut XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Bead Height Height Difference (h) = Bead Height XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Deflection Height Difference (h) = Deflection XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Freeze Line Height Measured (h) = Freeze Line XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Bead Roll/Position Found Angle ( θ ) = Bead Roll XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Bead Slope Angle Found Angle ( θ ) = Left / Right Bead Slope Angle XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Bead Width Distance Measured (w) = Bead Width XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Bead Ratio Bead Ratio = Bead Height Measured (h) / Wall Thickness (e) XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Scarf Width Distance Measured (w) = Scarf Width XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Defect Example: Laser Welded Tube with Mismatch White Line = Laser Line Blue Line = Centre of Laser Line Red Line = Ideal Tube Profile XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Defect Example: TIG Welded Tube with Sunken Weld White Line = Laser Line Blue Line = Centre of Laser Line Red Line = Ideal Tube Profile XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Defect Example: ERW Welded Tube with FreezeLine White Line = Laser Line Blue Line = Centre of Laser Line Red Line = Ideal Tube Profile XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Defect Screenshots from a Recent Example Sensor model SR12 Resolution: 0.021 mm x 0.021 mm Tube size 100mm x 3.10mm HF welded Carbon Steel CONFIDENTIAL | UNAUTHORIZED DISTRIBUTION PROHIBITED

XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Large Mismatch Defect XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

At Butt Weld XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Open Weld XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Correlation between WI-2000p and Micrograph Profile Display from WI2000p Micro Graph Sample XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Benefits of Installing a WI2000p  Find Defects Sooner  Faster Set Up of Mill  Detect defects not found by other NDT systems  Maintain Tighter Control of Production  Reduce Scrap Rate  Reduce Customer Returns XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Partial Customer List XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

THANK YOU ! XIRIS AUTOMATION INC. sales@xiris.com www.xiris.com XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED