Technology Partner 2010 Capabilities Overview | CONFIDENTIAL | - - PowerPoint PPT Presentation

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Oct 11, 2022 199 likes •535 views

WI2000 Weld Bead Inspection System For Tube and Pipe Your Machine Vision Technology Partner 2010 Capabilities Overview | CONFIDENTIAL | DISTRIBUTION PROHIBITED The Objective Monitoring the Surface Profile to provide real-time information about:

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WI2000 Weld Bead Inspection System For Tube and Pipe

2010 Capabilities Overview | CONFIDENTIAL | DISTRIBUTION PROHIBITED

Your Machine Vision Technology Partner

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XIRIS OVERVIEW | CONFIDENTIAL | DISTRIBUTION PROHIBITED

The Objective

Monitoring the Surface Profile to provide real-time information about:

how the tube was formed;
quality of the weld; and
consistency of the process.

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The Solution: WI2000p Weld Inspection System

A 3D Laser Based Camera System that Scans Tubes Post Weld for Weld and Forming Issues, with:

 Up to 10 Different

Measurements Tracked

 100 - 400 Images/Sec  7 µm resolution  Rugged Housing  Generates Alarm Output

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Where to Use it?

Feeding Store Uncoil Sizing Scarf Forming Weld #1 #2

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HFI Line Installation - Startup

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HFI Line Installation with “Fireballs”

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Laser Line Installation – Low Angle

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HFI Line Installation with Red Bead

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Types of Defects

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Mismatch

Height Difference (h) = Mismatch

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Weld Undercut

Height Difference (h) = Undercut

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Bead Height

Height Difference (h) = Bead Height

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Deflection

Height Difference (h) = Deflection

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Freeze Line

Height Measured (h) = Freeze Line

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Bead Roll/Position

Found Angle (θ) = Bead Roll

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Bead Slope Angle

Found Angle (θ) = Left / Right Bead Slope Angle

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Bead Width

Distance Measured (w) = Bead Width

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Bead Ratio

Bead Ratio = Bead Height Measured (h) / Wall Thickness (e)

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Scarf Width

Distance Measured (w) = Scarf Width

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Defect Example: Laser Welded Tube with Mismatch

White Line = Laser Line Blue Line = Centre of Laser Line Red Line = Ideal Tube Profile

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Defect Example: TIG Welded Tube with Sunken Weld

White Line = Laser Line Blue Line = Centre of Laser Line Red Line = Ideal Tube Profile

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Defect Example: ERW Welded Tube with FreezeLine

White Line = Laser Line Blue Line = Centre of Laser Line Red Line = Ideal Tube Profile

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Defect Screenshots from a Recent Example

Sensor model SR12 Resolution: 0.021 mm x 0.021 mm Tube size 100mm x 3.10mm HF welded Carbon Steel

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Large Mismatch Defect

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At Butt Weld

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Open Weld

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Correlation between WI-2000p and Micrograph

Profile Display from WI2000p Micro Graph Sample

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Benefits of Installing a WI2000p

 Find Defects Sooner  Faster Set Up of Mill  Detect defects not found by other NDT systems  Maintain Tighter Control of Production  Reduce Scrap Rate  Reduce Customer Returns

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Partial Customer List

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THANK YOU ! XIRIS AUTOMATION INC.

sales@xiris.com www.xiris.com