SLIDE 1 1
PREVENTION THROUGH DESIGN:
Collaborating for Safety and Health in Ohio
20 2017 OHIO CONS OHIO CONSTR TRUCTION CONFERENCE UCTION CONFERENCE Columbus, OH March 15, 2017
- T. Michael Toole, PhD, PE
Professor, Civil and Env. Engineering, Bucknell University
Based on past presentations with
John Gambatese, PhD, PE
Professor, Civil and Construction Engineering, Oregon State University
SLIDE 2 The Builders Exchange of Central Ohio is a Registered Provider with The American Institute of Architects Continuing Education Systems and the Green Building Construction Institute. Credit earned on completion of this program will be reported to these organizations. Certificates of Completion for non members are available
This program is registered with the AIA/CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing, or dealing in any material or product. Questions related to specific materials, methods, and services will be addressed at the conclusion of this presentation.
SLIDE 3
COURSE DESCRIPTION
The presentation will summarize the PtD concept and the ethical and sustainability-related reasons for PtD, provide common examples, and summarize tools and processes that enable PtD. The presentation will conclude with suggestions for how to move forward with implementing PtD in your organization and within the Ohio Builders Exchange.
SLIDE 4 LEARNING OBJECTIVES
Par Participants will be icipants will be able t able to:
Define Prevention through Design (PtD) Identify common examples of PtD Describe tools and processes that enable PtD Summarize steps in implementing PtD in an
SLIDE 5 OVERVIEW
PtD Concept
PtD Concept
Mo
Motiv tivation tion
Exam
Examples ples
Leaders
Leaders
Tools and
Processes
Mo
Moving f ving forwar ard in d in the OBX the OBX and y and your organization ur organization
Work premises and facilities Tools and equipment Processes Products Work methods and organization
Prevention through Design = Design for Safety = Safety by Design
SLIDE 6 IMPORTANT MANAGEMENT CONCEPTS UNDERLYING PTD
Sustainability
Sustainability
Collaboration / Int
Collaboration / Integrat grated Design and ed Design and Construction Construction
Managing Change
Managing Change
6
SLIDE 7 PREVENTION THROUGH DESIGN (PTD)
“Addressing occupational safety and health needs in the design process to prevent or minimize the work- related hazards and risks associated with the construction, manufacture, use, maintenance, and disposal of facilities, materials, and equipment.”
(http://www.cdc.gov/niosh/topics/ptd/)
SLIDE 8 PTD IN CONSTRUCTION IS…
Explicitly considering construction safety
in the design of a project.
Being conscious of and valuing the safety
- f construction workers when performing
design tasks.
Making design decisions based in part on
a design element's inherent safety risk to construction workers.
“Safety Constructability”
SLIDE 9
WHY PTD? ANNUAL CONSTRUCTION ACCIDENTS IN U.S.
Nearly 200,000 serious injuries
Nearly 200,000 serious injuries
1,000+ deaths
,000+ deaths
SLIDE 10 WHY PTD? DESIGN-SAFETY LINKS
22%
22% of 226 injuries that occurred from 2000- 2002 in Oregon, WA, and CA1
42%
42% of 224 fatalities in US between 1990- 20031
60%
60% of fatal accidents resulted in part from decisions made before site work began2
63%
63% of all fatalities and injuries could be attributed to design decisions or lack of planning3
1 Behm, M., “Linking Construction Fatalities to the Design for Construction Safety Concept” (2005) 2 European Foundation for the Improvement of Living and Working Conditions 3 NSW WorkCover, CHAIR Safety in Design Tool, 2001
SLIDE 11 WHY PTD? PROFESSIONAL ETHICS
National Society of Professional Engineers (NSPE)
Code of Ethics:
Engineers shall hold paramount the saf s shall hold paramount the safety ty, , health, and w health, and welf elfare of the public. are of the public.
American Society of Civil Engineers (ASCE) Code of
Ethics:
Engineers shall recognize that the liv s shall recognize that the lives, es, saf safety ty, health and , health and welf lfare of the general are of the general public are dependent upon engineering public are dependent upon engineering decisions …. decisions ….
SLIDE 12
WHY PTD? SUSTAINABILITY
SLIDE 14 PTD’S TIE TO SUSTAINABILITY
Def
Definition of Sustainable inition of Sustainable De Development in elopment in Brundtland Commission Brundtland Commission Re Report ( (1987)
Focus on people as much
cus on people as much as on the as on the en envir vironment nment
Meet the needs of the needs of people who can’t speak people who can’t speak fo for t themselves
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SLIDE 15 CORPORATE SOCIAL RESPONSIBILITIES
“Commitment b
Commitment by business t y business to beha
ethically thically and and contribut contribute t to economic de economic development; elopment;
“Im
“Improve q quality of lif ality of life of the local community
and socie and society ty at large.” at large.”
“Im
“Improve q quality of lif ality of life of the w e of the workf kforce and e and their f their families; amilies;
Source: World Business Council for Sustainable Development
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SLIDE 16 PTD AND SOCIAL SUSTAINABILITY/EQUITY
Do no
Do not our duties include minimizing all risks t our duties include minimizing all risks that w that we ha e have contr control o
er?
Do no
Do not w t we ha have the same duties f the same duties for
construction, maint construction, maintenance, line w enance, line worker ers as s as for r the “public”? the “public”?
Is it e
Is it ethical t hical to creat create designs that are no e designs that are not as t as saf safe as the e as they could (practically) be? y could (practically) be?
SLIDE 17 CSR: SUPPLY CHAIN MANAGEMENT
Supplier social eq
Supplier social equity uity
Anti-Sweatshop mo atshop movement ement
Fair T Trade
Bangladesh fact ctor
y collapse
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SLIDE 18 SUSTAINABILITY IS NOT JUST BEING GREEN
18
SLIDE 19 DESIGN HAS MAJOR LEVERAGE
The Right thing t
The Right thing to do and…
The Smar
The Smart t thing t thing to do
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SLIDE 20 SUSTAINABLE PRINCIPLE: LIFE CYCLE THINKING
Need t
Need to mak make decisions no e decisions not just based on t just based on initial crit initial criteria, but eria, but crit criteria o eria over the entire lif er the entire life cy cycle of the pr cle of the product or f
cility
We kno
know that initial design and construction w that initial design and construction costs are only ~20% of building lif costs are only ~20% of building life cy cycle costs, cle costs, so energy so energy-sa
ing design delivers R s ROI. OI.
Similarly
Similarly, w , we need t e need to design f
- design for construction
- r construction
and maint and maintenance saf enance safety ty, no , not just occupant t just occupant saf safety ty.
20
SLIDE 21 WHY PTD? BANG FOR THE BUCK
Ability to influence safety is greatest early in the project
schedule during planning and design (Szymberski, 1997)
SLIDE 22 HIERARCHY OF CONTROLS
Reliability of Control
Elimination
Eliminate the hazard during design
Substitution
Substitute a less-hazardous material or form during design
Engineering Controls
“Design-in” engineering controls, Incorporate warning systems
Administrative Controls
Well-designed work methods & organization
PPE
Available, effective, easy to use
PtD
Lower Higher
SLIDE 23 WHY PTD? TANGIBLE BENEFITS
Reduced site hazards
wer wo worker i injuries a and fa fatalities
Reduced workers’ compensation
premiums
Increased productivity and quality Fewer delays due to accidents Encourages designer-constructor
collaboration
Improved operations/maint. safety
SLIDE 24 OVERVIEW
PtD Concept Motivation
Exam
Examples ples
Leaders Tools and Processes Moving forward in the OBX
and your organization
Work premises and facilities Tools and equipment Processes Products Work methods and organization
SLIDE 25 EXAMPLE OF THE NEED FOR PTD
Design spec:
- Dig groundwater monitoring wells at various
locations.
- Wells located directly under overhead power
lines.
Accident:
- Worker electrocuted when his drill rig got too
close to overhead power lines.
Engineer could have:
- specified wells be dug away from power lines;
and/or
- better informed the contractor of hazard
posed by wells’ proximity to powerlines through the plans, specifications, and bid documents.
SLIDE 26
PTD EXAMPLE: ANCHORAGE POINTS
SLIDE 27
PTD EXAMPLE: ROOFS AND PERIMETERS
Skylights Upper story w indow s Parapet w alls
SLIDE 28
PTD EXAMPLE: PREFABRICATION
Steel Stairs Concrete W all Panels Concrete Segm ented Bridge
SLIDE 29
Detailing Guide for the Enhancement of Erection Safety Published by the National Institute for Steel Detailing and the Steel Erectors Association of America
PTD EXAMPLE: STRUCTURAL STEEL DESIGN
SLIDE 30 The Erector Friendly Column
Include holes in columns at
21” and 42” for guardrail cables and at higher locations for fall protection tie-offs
Locate column splices and
connections at reasonable heights above floor
Photo: AISC educator ppt
SLIDE 31
Provide enough
space for making connections
SLIDE 32 Know
approximate dimensions of necessary tools to make connections
Photo: AISC educator ppt
SLIDE 33 OVERVIEW
PtD Concept Motivation Examples
Leader
Leaders
Tools and Processes Moving forward in the OBX
and your organization
Work premises and facilities Tools and equipment Processes Products Work methods and organization
SLIDE 34
DFCS IN PRACTICE: OWNERS
Int
Intel
Southern Co.
Southern Co.
BHP Billit
BHP Billiton
USA
USACE
SLIDE 35
INTEL’S PROBLEM: INTEL’S PROBLEM: ACCESS TO UTILITIES ACCESS TO UTILITIES
Original design: Trench below equipment
SLIDE 36
INTEL’S SOLUTION: NEW FULL BASEMENT
SLIDE 37
SOUTHERN CO.’S DESIGN CHECKLISTS
SLIDE 38 BHP BILLITON’S PTD INITIATIVES
PtD staf
PtD staff embedded in pr f embedded in procurement and design
PtD in t
PtD in technical specifications echnical specifications
Required designer PtD training
ired designer PtD training
Design re
Design revie views includes 3D models s includes 3D models
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SLIDE 39
USA USACE F CE FACILIT CILITY S Y SYSTEMS SAFET STEMS SAFETY
To incorporate systems safety engineering and management practices into a facility life cycle process used in the conceptual phase, planning stages, construction of facilities, and facility reduction (demolition).
SLIDE 41 NATIONAL INITIATIVES AND ACTIVITIES
NIOSH
- PtD National Initiative
- PtD Workshops: July 2007 and August 2011
- NORA Construction Sector Council CHPtD
Workgroup
OSHA Construction Alliance Roundtable ANSI/ASSE PtD Standard (Z590.3-2011)
SLIDE 42 OVERVIEW
PtD Concept Motivation Examples Leaders
Tools and Pr
Moving forward in the OBX
and your organization
Work premises and facilities Tools and equipment Processes Products Work methods and organization
SLIDE 43 PTD DESIGN REVIEW
Hazard identification
- What construction safety hazards does the design
create?
Risk assessment
- What is the level of safety and health risk
associated with each hazard?
Design option identification and selection
- What can be done to eliminate or reduce the risk?
- Remember the hierarchy of controls……
SLIDE 44 PTD TOOL – DESIGN RISK ASSESSMENT
44
www.constructionsliderule.org
SLIDE 45 PTD PROCESS Ge Get the right people t the right people talking about the right things talking about the right things at the right time! at the right time!
45
www.seagrave.com/
SLIDE 46
PTD PROCESS
SLIDE 47 CHAIR SAFETY IN DESIGN TOOL
Begin Concept Design Commence Construction CHAIR-2 CHAIR-3 Project Phase CHAIR-1
Review of Concept Design Review of Detailed Design
Construction Hazard Assessment and Implication Review (CHAIR)
(Source: NSW WorkCover, CHAIR Safety in Design Tool, 2001)
SLIDE 48 DESIGN FOR CONSTRUCTION SAFETY TOOLBOX
Created by
Construction Industry Institute (CII)
Interactive computer
program
Used in the design
phase to decrease the risk of incidents
Over 400 design
suggestions
SLIDE 49
SLIDE 50
SLIDE 52 PTD TOOLS – BIM AND VISUALIZATION
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SLIDE 53
PTD INFORMATION SOURCES
www.designforconstructionsafety.org
SLIDE 54 1700+ ITEM PTD CHECKLIST
Item Description 1.0 Structural Framing 1.1 Space slab and mat foundation top reinforcing steel at no more than 6 inches on center each way to provide a safe walking surface. 1.2 Design floor perimeter beams and beams above floor openings to support lanyards. 1.3 Design steel columns with holes at 21 and 42 inches above the floor level to support guardrail cables. 2.0 Accessibility 2.1 Provide adequate access to all valves and controls. 2.2 Orient equipment and controls so that they do not obstruct walkways and work areas. 2.3 Locate shutoff valves and switches in sight of the equipment which they control. 2.4 Provide adequate head room for access to equipment, electrical panels, and storage areas. 2.5 Design welded connections such that the weld locations can be safely accessed.
SLIDE 55 OVERVIEW
PtD Concept Motivation Examples Leaders Tools and Processes
Mo
Moving f ving forwar ard in d in the OBX and y the OBX and your
- ur
- rganization
- rganization
Work premises and facilities Tools and equipment Processes Products Work methods and organization
SLIDE 56 THREE STEPS TOWARDS PTD
- 1. Establish a lifecycle safety culture
- 2. Establish enabling processes
- 3. Team with organizations who value lifecycle
safety
Culture Processes Partners
SLIDE 57 ESTABLISH A LIFECYCLE SAFETY CULTURE
Instill the right safety values Secure management commitment Training Confirm Life Cycle Costing criteria Ensure recognition that designing for safety is
the smart thing to do and the right thing to do
1.
Professional Codes of Ethics
2.
Payoff data
SLIDE 58
ESTABLISH ENABLING PROCESSES
Designer training and tools Qualifications-based contracting Negotiated or Cost-Plus contracting Collaborative decision processes IPD or enabled safety constructability input
SLIDE 59 INTEGRATED PROJECT DELIVERY (IPD)
IPD f
IPD facilitat acilitates collaboration of design and es collaboration of design and construction pr construction prof
essionals during design
- Co-located
- Processes and norms for candid feedback
- Trust
- Sufficient time
- Life cycle costing criteria
- Common success criteria
SLIDE 60
CHOOSE YOUR PARTNERS WISELY
PtD capability in designer RFP Designer interaction experience in GC RFP Collaborative culture and experiences Open to change
SLIDE 61 PTD: AN OPPORTUNITY FOR YOU
All organizational change starts with individual
initiative
Will you and your firm be leaders or laggards?
61
www.healthknowledge.org.uk/public- health-textbook/disease-causation- diagnostic/2h-principles-health- promotion/prevention-paradox
SLIDE 62 ENABLING PTD THROUGH THE OBX
Working group to share PtD-related best
practices:
- Pre-Qualification that include safety
- Constructability Reviews
- Design-assist and IPD
- Tech Specs
PtD Speaker series PtD Workshop
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SLIDE 63 SUMMARY
PtD is tied with sustainability
PtD is tied with sustainability, CSR, e CSR, ethics thics
Successful organizations ha
Successful organizations have im implement plemented PtD d PtD
Keys t
ys to im implementing PtD plementing PtD
Life cy cycle cost per cle cost perspectiv pective and budgeting e and budgeting
Contracts facilitat cilitate collaboration collaboration
Three f
Three fir irst st st steps t eps to im implementing PtD plementing PtD
Culture, Processes, Par
tners
You can be a leader in im
- u can be a leader in implementing
plementing PtD in y PtD in your
- ur
- rganization
- rganization
The OBX can help enable PtD among its
The OBX can help enable PtD among its member members. s.
SLIDE 64 This concludes the American Institute of Architects Continuing Education System Program
Mike Toole ttoole@bucknell.edu www.designforconstructionsafety.org
THANK YOU FOR YOUR TIME!