Optical 3D-measurement and its use in minting Alicona - Mr. - - PowerPoint PPT Presentation
Optical 3D-measurement and its use in minting Alicona - Mr. Dipl.-Ing. Christian JANKO Mnze sterreich - Mr. Ing. Alfred GNADENBERGER 29.1.2015 Index: 1. Introduction to Alicona 2. 3D measurement: principle - accuracy 3. Surface
Alicona - Mr. Dipl.-Ing. Christian JANKO Münze Österreich - Mr. Ing. Alfred GNADENBERGER 29.1.2015
Index:
2. 3D measurement: principle - accuracy 3. Surface roughness 4. Comparison of tactile and optical method 5. Design / Analysis / Quality assurance 6. Reproduction of medals 7. Rimming profiles of blanks
measurement
Surface and form measurement Coorporations
» Micro precision
manufacturing
» Medical technology
and pharmaceutics
» Injection moulding » Automotive
industry
» Aerospace and
aeronautics
Index:
1. Introduction to Alicona
3. Surface roughness 4. Comparison of tactile and optical method 5. Design / Analysis / Quality assurance 6. Reproduction of medals 7. Rimming profiles of blanks
2.5x 5x 10x 20x 50x 100x Best vertical resolution nm 2300 410 100 50 20 10 Working distance mm 8 22.5 16.5 18 10 4
mm² 10000 10000 10000 10000 3940 985
mm 100 100 100 100 100 100
µm
0.15 0.06 0.03
µm 20 10 8 5 2 1
° 87
Resolution and application limits
Profile roughness Ra = 100 nm U = 25 nm, σ = 2 nm Ra = 500 nm U = 40 nm, σ = 2 nm Areal roughness Sa = 100 nm U = 20 nm, σ = 2 nm Sa = 500 nm U = 30 nm, σ = 2 nm Height measurement z = 1000 µm EUni:St:ODS,MPE = 500 nm, σ = 0.1 µm z = 100 µm EUni:St:ODS,MPE = 400 nm, σ = 0.05 µm z = 10 µm EUni:St:ODS,MPE = 300 nm, σ = 0.025 µm z = 1 µm EUni:St:ODS,MPE = 150 nm, σ = 0.01 µm Distance measurement xy bis 1 mm EBi:Tr:Opt,MPE = 0.7 µm xy bis 10 mm EBi:Tr:Opt,MPE = 1.0 µm
Accuracy
Index:
1. Introduction to Alicona 2. 3D measurement: principle - accuracy
4. Comparison of tactile and optical method 5. Design / Analysis / Quality assurance 6. Reproduction of medals 7. Rimming profiles of blanks
Index:
1. Introduction to Alicona 2. 3D measurement: principle - accuracy 3. Surface roughness
5. Design / Analysis / Quality assurance 6. Reproduction of medals 7. Rimming profiles of blanks
measurements necessary
always possible – points on lines, distances, relief heights and radiuses
Index:
1. Introduction to Alicona 2. 3D measurement: principle - accuracy 3. Surface roughness 4. Comparison of tactile and optical method
6. Reproduction of medals 7. Rimming profiles of blanks
Immediate „visual impression“ by using a colour scale for reliefs
Automatical adjustment and comparison of two coining dies or mother tools
Comparison of two dies (new and wasted) Green areas with a
10µm
Comparison of two dies (new and wasted) – refinement to a max. tolerance of 5 µm (green area)
Measuring line
Distanz [µm]
Breite „0“ links 333,7265
Coining die 2005
distance [µm]
Breite „0“ links 333,7265
Coining die 2005
distance [µm]
Breite „0“ links 408,8674
Coining die 2012
Index:
1. Introduction to Alicona 2. 3D measurement: principle - accuracy 3. Surface roughness 4. Comparison of tactile and optical method 5. Design / Analysis / Quality assurance
7. Rimming profiles of blanks
Reproducion of medals with a silver „model“
Medal
medal 3D-measuring
medal 3D-measuring Milling program file
medal 3D- measurement Milling program file Production of coining die
medal 3D-measuring Milling program file Production of coining die Coining of new medal
medal 3D-measuring Milling program file Production Coining die Coining new medal 3D-measuring
Index:
1. introduction alicona 2. 3D measurement: principle - accuracy 3. Surface roughness 4. Comparison of tactile and optical method 5. Design / Analysis / Quality assurance 6. Reproduction of medals
Rimming profile - blanks
Summary: