Mechanical facilities in Group TE-MSC MDT - 927 Mechanical Workshop - - PowerPoint PPT Presentation

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Mechanical facilities in Group TE-MSC MDT - 927 Mechanical Workshop - - PowerPoint PPT Presentation

Mar 11, 2023 129 likes •381 views

TE-MSC-MDT Mechanical facilities in Group TE-MSC MDT - 927 Mechanical Workshop Machining Service 31 October 2013 Author: Loc Lambert Support : Juan Carlos PEREZ TE-MSC-MDT 1 Equipement Cutting machine Type Name Capability CNC Milling

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SLIDE 1

Author: Loïc Lambert Support : Juan Carlos PEREZ

31 October 2013

1

TE-MSC-MDT

Mechanical facilities in Group TE-MSC

MDT - 927 Mechanical Workshop Machining Service

TE-MSC-MDT

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SLIDE 2

Equipement

Type CNC Milling CNC Milling CNC Lathe Manual Milling Manual Milling Manual Lathe Manual Lathe Manual Lathe Name ProtoTrak ProtoTrak ProtoTrak Huron Deckel FP1 Schaublin Cazeneuve Poltsje Capability 1200 * 410 * 400 700 * 350 * 400 Dia 370 / 205 / 51 Lg 650 1400 * 650 * 500 450 * 200 * 200 Dia 2 to 80 Dia 200 / 160 / 45 Lg 350 Dia 500 / 360 / 82 Lg 2000

Note for Lathe : Dia max short Length Dia upper croosway Dia bar work inside spindle

Cutting machine

TE-MSC-MDT 2

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SLIDE 3

ProtoTrak 1

Stroke X 1200 Y 410 Z 400 Max Weight on Table 600 kg Spindle 35 to 4500 rpm # 40 size

Gear Box 2 range Accuracy : +/- 0.02 mm Repetability : +/- 0.015 mm

CNC Control Milling

TE-MSC-MDT 3

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SLIDE 4

Fourth Axis Machining

Positioning Only

(not continuous machining) Max Parts length around 300 mm Parts size depend of Clamping mode

Please Ask

Max Parts Weight on Support Around 40 kg

(depend of gravity center) TE-MSC-MDT 4

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SLIDE 5

ProtoTrak 2

Stroke X 700 Y 350 Z 400 Max Weight on Table 400 kg

Accuracy : +/- 0.02 mm Repetability : +/- 0.015 mm

Spindle 35 to 4500 rpm # 40 size

Gear Box 2 range

CNC Control Milling

TE-MSC-MDT 5

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SLIDE 6

ProtoTrak Lathe

Max Swing 350 mm Max machining 210 mm Max Bar work 51 mm Max Length 600 mm Spindle Rpm 35 to 5000

Gear Box 2 range Accuracy : +/- 0.015 mm Repetability : +/- 0.01 mm

Chucks :

8’’ 3 jaws 8’’ 4 jaws

CNC Control Milling

TE-MSC-MDT 6

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SLIDE 7

Huron

Spindle 20 to 1500 Rpm

# 40 size Accuracy : +/- 0.02 mm Repetability : +/- 0.015 mm

Stroke X 1400 Y 650 Z 400 Max Weight on Table 800 kg Swing Head

TE-MSC-MDT 7

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SLIDE 8

Deckel

Spindle 20 to 1500 Rpm

# 40 size Accuracy : +/- 0.02 mm Repetability : +/- 0.015 mm

Stroke X 450 mm Y 200 mm Z 200 mm Max Weight on Table 450 kg Swing Head

TE-MSC-MDT 8

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SLIDE 9

Poltsje Lathe

Max Swing 500 mm Max machining 360 mm Max Bar work 81 mm Max Length 2000 mm Spindle Rpm 30 to 1000

Chucks :

12’’ 3 jaws 18’’ 4 jaws

TE-MSC-MDT 9

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SLIDE 10

Cazeneuve

Max Swing 200 mm Max machining 160 mm Max Bar work 45 mm Max Length 350 mm Spindle Rpm 100 to 1500

Chucks :

8’’ 3 jaws 8’’ 4 jaws

TE-MSC-MDT 10

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SLIDE 11

Schaublin 102

Max Swing 80 mm Max machining 80 mm Max Bar work 20 mm Max Length 40 mm Spindle Rpm 200 to 2000

Chucks :

6’’ 3 jaws Collet chuck dia 2 to 20

TE-MSC-MDT 11

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SLIDE 12

Pneumatic Tapping Arm

Pneumatic Motor

  • 3 Different speed
  • Different Holder

( Torque safety)

  • Tapping vertical
  • M2 to M24

TE-MSC-MDT 12

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SLIDE 13

Other machine

Drilling machine Drilling machine with cross table Manual press Hydraulic press Saw Disk Saw Arc Welding Tig Welding Welding marble Manual grinding machine

TE-MSC-MDT 13

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SLIDE 14

Control Room

We get wide standard control equipement . We could provide dimension report .

Digital Calipers : to 800 mm Mechanical Calipers : to 1000 mm Outer Micrometers : 0 to 200 mm Inner Micrometers : 6 to 200 mm Dial indicator (0.01 or 0.001) Precision set square Gauge block References Marble Digital measuring column Profile projector

TE-MSC-MDT 14

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3D Control System

FARO ARM

  • Movable
  • Contact probe
  • Laser scanning
  • Compare with CAD

Model

TE-MSC-MDT 15

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SLIDE 16

FARO Arm Sample Report

TE-MSC-MDT 16

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SLIDE 17

Standard Control Report

TE-MSC-MDT 17

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Sample parts

Engraving Isolation parts Glass fibber Crimping Tooling Winding Clamping Tooling Polyimid Forming tool TE-MSC-MDT 18

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Sample parts

Collar Pack Simulation Coil Shell – 3D machining Copper Cable Holder –MM section Mold Part– 3D machining Plastic Clamping Parts

TE-MSC-MDT 19

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SLIDE 20

Sample parts

Clamping Coil Exhibition Support Cable coil road test Exhibition Support

TE-MSC-MDT 20

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SLIDE 21

927 MDT = Group Machining Service

You have machining job to do

Email + Phone

Loic.Lambert@cern.ch 16 4103

MDT WorkShop (927) Faisability analysis

delivery date Parts Delivery Machining

Section Weekly planning meeting ( Friday 12h) BC for Material

Control Human ressources

  • 3 Fulltime FSU Workers
  • 1 manager

TE-MSC-MDT 21

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SLIDE 22

Future equipement

Small CNC Milling machine

High speed spindle Special Glass fibber aspiration

Expected 2014

  • To prevent expensive machine damage
  • To increase quality (spindle speed)
  • For human health and security
  • To increase tool life
  • For Polymere Lab small mold machining

Present status :

  • Suppliers research
  • quotation

TE-MSC-MDT 22

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SLIDE 23

Thank you for your attention Feel Free to ask machining Support

TE-MSC-MDT 23