Mechanical facilities in Group TE-MSC MDT - 927 Mechanical Workshop - PowerPoint PPT Presentation

TE-MSC-MDT Mechanical facilities in Group TE-MSC MDT - 927 Mechanical Workshop Machining Service 31 October 2013 Author: Loïc Lambert Support : Juan Carlos PEREZ TE-MSC-MDT 1

Equipement Cutting machine Type Name Capability CNC Milling ProtoTrak 1200 * 410 * 400 CNC Milling ProtoTrak 700 * 350 * 400 CNC Lathe ProtoTrak Dia 370 / 205 / 51 Lg 650 Manual Milling Huron 1400 * 650 * 500 Manual Milling Deckel FP1 450 * 200 * 200 Manual Lathe Schaublin Dia 2 to 80 Manual Lathe Cazeneuve Dia 200 / 160 / 45 Lg 350 Manual Lathe Poltsje Dia 500 / 360 / 82 Lg 2000 Note for Lathe : Dia max short Length Dia upper croosway Dia bar work inside spindle TE-MSC-MDT 2

ProtoTrak 1 CNC Control Milling Stroke X 1200 Y 410 Z 400 Max Weight on Table 600 kg Spindle 35 to 4500 rpm # 40 size Gear Box 2 range Accuracy : +/- 0.02 mm Repetability : +/- 0.015 mm TE-MSC-MDT 3

Fourth Axis Machining Positioning Only (not continuous machining) Max Parts length around 300 mm Parts size depend of Clamping mode Please Ask Max Parts Weight on Support Around 40 kg TE-MSC-MDT 4 (depend of gravity center)

ProtoTrak 2 CNC Control Milling Stroke X 700 Y 350 Z 400 Max Weight on Table 400 kg Spindle 35 to 4500 rpm # 40 size Gear Box 2 range Accuracy : +/- 0.02 mm Repetability : +/- 0.015 mm TE-MSC-MDT 5

ProtoTrak Lathe CNC Control Milling Max Swing 350 mm Max machining 210 mm Max Bar work 51 mm Max Length 600 mm Spindle Rpm 35 to 5000 Gear Box 2 range Accuracy : +/- 0.015 mm Repetability : +/- 0.01 mm Chucks : 8’’ 3 jaws 8’’ 4 jaws TE-MSC-MDT 6

Huron Stroke X 1400 Y 650 Z 400 Max Weight on Table 800 kg Spindle 20 to 1500 Rpm # 40 size Swing Head Accuracy : +/- 0.02 mm Repetability : +/- 0.015 mm TE-MSC-MDT 7

Deckel Stroke X 450 mm Y 200 mm Z 200 mm Max Weight on Table 450 kg Spindle 20 to 1500 Rpm # 40 size Swing Head Accuracy : +/- 0.02 mm Repetability : +/- 0.015 mm TE-MSC-MDT 8

Poltsje Lathe Max Swing 500 mm Max machining 360 mm Max Bar work 81 mm Max Length 2000 mm Spindle Rpm 30 to 1000 Chucks : 12’’ 3 jaws 18’’ 4 jaws TE-MSC-MDT 9

Cazeneuve Max Swing 200 mm Max machining 160 mm Max Bar work 45 mm Max Length 350 mm Spindle Rpm 100 to 1500 Chucks : 8’’ 3 jaws 8’’ 4 jaws TE-MSC-MDT 10

Schaublin 102 Max Swing 80 mm Max machining 80 mm Max Bar work 20 mm Max Length 40 mm Spindle Rpm 200 to 2000 Chucks : 6’’ 3 jaws Collet chuck dia 2 to 20 TE-MSC-MDT 11

Pneumatic Tapping Arm Pneumatic Motor • 3 Different speed • Different Holder ( Torque safety) • Tapping vertical • M2 to M24 TE-MSC-MDT 12

Other machine Drilling machine Drilling machine with cross table Manual press Hydraulic press Saw Disk Saw Arc Welding Tig Welding Welding marble Manual grinding machine TE-MSC-MDT 13

Control Room We get wide standard control equipement . We could provide dimension report . Digital Calipers : to 800 mm Mechanical Calipers : to 1000 mm Outer Micrometers : 0 to 200 mm Inner Micrometers : 6 to 200 mm Dial indicator (0.01 or 0.001) Precision set square Gauge block References Marble Digital measuring column Profile projector TE-MSC-MDT 14

3D Control System FARO ARM • Movable • Contact probe • Laser scanning • Compare with CAD Model TE-MSC-MDT 15

FARO Arm Sample Report TE-MSC-MDT 16

Standard Control Report TE-MSC-MDT 17

Sample parts Engraving Polyimid Forming tool Isolation parts Glass fibber Winding Clamping Tooling Crimping Tooling TE-MSC-MDT 18

Sample parts Collar Pack Simulation Coil Shell – 3D machining Copper Cable Holder – MM section Mold Part – 3D machining Plastic Clamping Parts TE-MSC-MDT 19

Sample parts Clamping Coil Exhibition Support Exhibition Support Cable coil road test TE-MSC-MDT 20

927 MDT = Group Machining Service You have machining job to do Human ressources • 3 Fulltime FSU Workers Email + Phone • 1 manager Loic.Lambert@cern.ch 16 4103 MDT WorkShop (927) Faisability analysis Section Weekly planning meeting ( Friday 12h) delivery date BC for Material Machining Control Parts Delivery TE-MSC-MDT 21

Future equipement Small CNC Milling machine High speed spindle Special Glass fibber aspiration • To prevent expensive machine damage • To increase quality (spindle speed) • For human health and security • To increase tool life • For Polymere Lab small mold machining Present status : • Suppliers research • quotation Expected 2014 TE-MSC-MDT 22

Thank you for your attention Feel Free to ask machining Support TE-MSC-MDT 23