LPH group members LPH Vranov n/T, s.r.o. 1. preovsk nstrojre, LPH - - PDF document

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LPH group members LPH Vranov n/T, s.r.o. 1. preovsk nstrojre, LPH - - PDF document

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LPH group members LPH Vranov n/T, s.r.o. 1. preovsk nstrojre, LPH a.s. JAKOR s.r.o. RPIC PREOV Pod Dolami 838 s.r.o. Priemyseln 4779 Pod Dolami 838 Reimanova 9 093 02 Vranov nad Topou ubochnianska 2407/2 059 51

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JAKOR s.r.o. Pod Dolami 838 093 02 Vranov nad Topľou Research and development, solar energy, aviation technology C.E.O. Design center LPH a.s. Priemyselná 4779 059 51 Poprad-Matejovce Plastic moldings and assembly ISO 9001:2000 ISO/TS 16949:2009 ISO 14001:2004 Board of Directors Managing Director Economy and finance Production Marketing Project Logistics Maintenance Quality RPIC PREŠOV Reimanova 9 080 01 Prešov regional Advisory and Information Centre Director Economy technological incubator Financial services Support for business abroad

  • 1. prešovská nástrojáreň,

s.r.o. Ľubochnianska 2407/2 080 06 Prešov - Ľubotice Molds, tools, Serial production (wires, tubes - bending) ISO 9001:2008 C.E.O. Managing Director Economy and finance Production Quality Project Logistics LPH Vranov n/T, s.r.o. Pod Dolami 838 093 02 Vranov nad Topľou Plastic injection molding, assembly, surface finishing of plastic parts ISO 9001:1994 ISO 9001:2000 ISO/TS 16949:2002 ISO/TS 16949:2009 ISO 14001:2004 C.E.O. Managing Director Economy and finance Production Marketing Project Logistics Maintenance Quality Customer Service ICT

LPH group – members

LPH group – Organizational Structure

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LPH group – History

LPH Vranov n/T, s.r.o. Production hall in Vranove nad Topľou

  • 1. prešovská nástrojáreň, s.r.o.

Production hall in Prešov LPH a.s. Production hall in Poprad

LPH group – Complex offer

  • Devising and Design
  • Design and Production of molds
  • Design and Production of products
  • Sampling and Measurement
  • Validation products
  • Pre-serial production
  • Plastic injection
  • Vacuum coating
  • Bending wires and tubes
  • Assembly
  • Serial production
  • Metrology
  • Warehousing and Logistics
  • Advisory and Consulting

1989

  • establishment of the LPH
  • main production were components for

electrometers for ZPA Křižík Prešov 1992

  • production program was supplemented

with Tatramat Poprad and Zetor Brno 1993

  • establishment of the RPIC

1995

  • LPH transformed to Limited liability

company

  • LPH bought new hall with 1800 sqm area
  • start of cooperation with Whirlpool Tatramat

1998

  • introduction of Quality system to LPH

production 1999

  • establishment of 1.prešovská nástrojáreň,

s.r.o. (50 years old tradition member of ZPA Křižík) 2000 LPH Vranov n/T, s.r.o. was certified by ISO 9001:1994 2002

  • LPH Vranov n/T, s.r.o. was certified by ISO

9001:2000 2004

  • 1. prešovská nástrojáreň, s.r.o. was

certified by ISO 9001:2000 2006

  • start building production plant in industrial

park Poprad 2007

  • final building approval and start production

in Poprad, company has been certified in compliance with following standards: ISO 9001:2000 & ISO 14001:2004

  • establishment of the JAKOR s.r.o.

2008

  • LPH Vranov n/T, s.r.o. was certified by

ISO/TS 16949:2002 2009

  • LPH a.s. finished assembly area above 300

sqm is ready for new projects

  • LPH Vranov n/T, s.r.o. extended certificate

ISO/TS 16949:2009 about surface finishing

  • f plastic parts
  • LPH Vranov n/T, s.r.o. install technology for

metallization by aluminum in high vacuum 2010

  • LPH a.s. was certified by ISO/TS

16949:2009 2011

  • LPH Vranov n/T, s.r.o. was recertified by

ISO 9001:2008, EMS ISO 14001:2004 2012

  • 1. prešovská nástrojáreň, s.r.o. install

technology for tube bending and tube pressing 2013

  • LPH Vranov n/T, s.r.o. start to build new

production hall 2014

  • implementation of DMLS technology – laser

sintering 2015

  • Extending technology of vacuum metal

coating 2016

  • Start building new hall with 1600 sqm area
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LPH group – Export

Germany Italy France Czech republic Spain Slovenia China

  • ur worldwide export

LPH group – References

Business Partners

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100 200 300 400 500 600 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015

Number of employees

LPH Vranov n/T, s.r.o. LPH a.s. 1.PN JAKOR

LPH group – Employment

This project is realized with EU financial support

Supporting the retention of jobs in the company LPH Vranov n/T, s.r.o. - 04/2010 - 12/2015

  • Regular training for operators
  • Trainings for top and middle management
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31% 18% 10% 21% 20%

Turnover by market segments (%)

AUTOMOTIVE APPLIANCES GARDEN TECHNICS OTHERS TOOLSHOP

LPH group – Turnover

5 10 15 20 25 30 35 40 45 1989 1991 1993 1995 1997 1999 2001 2003 2005 2007 2009 2011 2013 2015

Turnover (in mil. EUR)

LPH Vranov n/T, s.r.o. LPH a.s. 1.PN JAKOR

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SLIDE 7

LPH group – Quality management

Hexagon Metrology DEA, Global Classic Mitutoyo Euro-C-A574 Mitutoyo CRYSTA – Apex S

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SLIDE 8

LPH group – Quality management

profilprojector Mitutoyo PJ-A3000 Linear digital altimeter Mitutoyo LH-600 Colormeter ColorEye XTH Photometer bench Digital force gauge Imada DS2-200N COMET LED 3D scener Mechatronic-visual system

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SLIDE 9

LPH group – Raw material purchasing

Raw material used in process (about 2816 ton per year)

49% 19% 10% 7% 5% 4% 3% 2% 1%

Raw material purchasing

PP ABS PC PC+ABS TPE PMMA PA POM ASA PBT PE Standard are processed granules world producers with different filler content in transparent, colored and "natural" versions: Automotive Industry – PMMA, PC/ABS, PA6/6.6, TPE, PC, ASA, POM Home Appliances – PP + plnené PP, ABS, POM, PC, PMMA, PBT, Garden Equipment – PP, PA6, Other – PP, PS, PE, PPO, TPU,

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LPH group – Our products

Moldings, bent parts, punched products

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Injection molding

(machines with clamping force 6,5 - 1000 ton)

DEMAG ET 1000/1400 - 11500 system 1 000 1 Geiger LR 501 PP DEMAG ET 800/1120 - 6400 system 800 2 Geiger LR 200 PP DEMAG 650/1000 - 5400 - BI-INJECTION 650 1 Geiger Handling Maxiliner PP DEMAG 650/1000 - 6400 650 1 Demag/ Geiger Maxiliner VT ENGEL E - DUO 500 550 1 Engel Viper 20 - robot PP HT 5300/840-5000 MARS - BI-INJECTION 530 1 Geiger Handling Maxiliner PP DEMAG ET 420/810 – 2300 concept top 420 2 Geiger Handling Maxiliner PP, VT ZHAFIR VE4100 - 1100 - FULLELECTRIC 410 1 Tecno Matic Compact 3 CNC PP ENGEL 2440/400 400 1 VIPER 40 VT ARBURG 820 S 400 1 Arburg Multilift H VT Zhafir-VE 3600/ 1400 360 1 Tecno Matic Compact 3 CNC VT Engel-Victory 1050H/330W/330V 350 COMBI 350 1 VIPER 20 VT DEMAG 350/810 - 3300 350 1 SHINI ST3 PP Engel-Victory 1050H/330W/330V 260 COMBI 260 1 VIPER 20 VT ENGEL 940/260 VICTORY 260 2 VIPER 20 VT ENGEL 260 VICTORY 260 1 Tecno Matic Compact 2 CNC VT HAITIAN 250 250 1 PO DEMAG 250/630 - 1450 250 2 Geiger Handling,LR16,Wittman VT, PP HAITIAN MA2500 1000 250 1 Tecno Matic Compact 2 CNC PP ZHAFIR VE2300/750B - BI-INJECTION 230 1 ABB IRB 1600 VT Demag Ergotech 200/560 840 EXTRA 200 1 Wittman Lineárny W 721 VT HAITIAN MA1600 600 160 1 PP ZHAFIR VE1500/430B - FULLELECTRIC 150 1 Wittman W721 PP DEMAG 150/500 - 610 150 1 Geiger Handling MiniLiner VT DEMAG 150/520 - 410 - ELECTRIC 150 1 Wittman VT DEMAG 150/MULTI - BI-INJECTION 150 1 ABB IRB 140 VT ENGEL E - VICTORY 160 150 1 Engel Viper 12 - robot PP Demag ET 125/475 – 440 125 1 PP DEMAG 120-430/ECQ 120 1 PP ZHAFIR VE1200/300B - FULLELECTRIC 120 1 Tecno Matic Compact 1 CNC VT ARBURG 470 S 1100-290/170 - BI-INJECTION 110 1 Arburg Multilift H PP ENGEL 440/110 110 2 Engel Viper 12 - robot VT DEMAG 100/400 - 430 100 1 Geiger Handling MiniLiner VT ARBURG 420 M 100 1 PP DEMAG 80/400 - 430 80 1 Geiger Handling MiniLiner VT DEMAG 80/370 - 150 - ELECTRIC 80 1 Geiger Handling MiniLiner VT ARBURG 370 U 80 1 VT ARBURG 320 C/M - VERT/HORIZ. 60 2 VT, PP ARBURG 320 - BI-INJECTION 60 1 VT Novapax NSBE400/60-260 60 1 injection-blow machine VT Demag -D-60-3 60 1 Wittman VT DEMAG 60/182 60 1 Geiger Handling MiniLiner VT DEMAG 50/330 - 150 - ELECTRIC 50 1 Geiger Handling MiniLiner VT ARBURG 270 C 40 1 VT BABYPLAST 6,5 1 VT BRANSON 2000 IW+ USW 1 PP 2 VT 1 VT 1 PO 1 VT 1 PO 1 PO 1 PO 1 PO 1 PO 1 PO 1 PO 1 PO 1 PO 1 PO 1 PO 1 PO 1 PO amo- unt note WELDING MACHINES GSH GRAPHI 500 CNC ELECTRICAL TUNNELING MACHINES Agiecut Classic 3S place SURFACE TREATMENT injection molding machines LASER marker GL.Eco HIGH VACUUM COATING SYSTEM FOR ALUMINIUM LAYER Machine Clamping force (T) W75 Agietron HYPERSPARK 3 Agietron IMPACT 3 Agietron 100 C ELECTRICAL CUTTING MACHINES Agiecut 150HSS LEADING-EDGE LASER SINTERING SYSTEM EOSINT M280 HOT STAMPING GEBA 8 HY Agie 50 Agie 250 Agie 315 HORIZONTAL BORING MACHINES CNC / NC MILLING MACHINES Deckel Maho DMC 103 V Deckel Maho DMC 63 V Deckel FP5NC

LPH group – Technology

2K Demag 150 T 6 axis robot ABB IRB 140 2K Zhafir 230 T 6 axis robot ABB IRB 1600

3K technology – Injection process

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LPH group – Technology

  • Technical centre - 6 Pro/E work station + 1 CATIA work station
  • CAD/CAM systems
  • mould-flow analyses
  • mould design / parts optimization
  • mould and tools special maintenance
  • ther support with running new projects or project transfer
  • Cooperation in the production and development with Chinese toolshop
  • Cooperation at 3D printer for production of biomedical implants

Mould-flow analyses, Overmoulding

  • standard injection
  • bi-injection technology
  • vermoulding technology

Tools

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LPH group – Logistika

Logistic Warehouse Poprad - Matejovce

Location : GPS: Highway exit: Area : Rozmery: Unit place: Bánovce nad Bebravou 48°43'40.75"N 18°14'55.74"E 30 km 782 m2 27m x 16m x 6m 140

Logistic Warehouse Vranov nad Topľou

Location: GPS: Highway exit: Area: Dimensions: Industrial park Poprad - Matejovce 49°04'30.36"N 20°19'24.87"E 0,7 km 960 m2 +800 m2 80m x 12m x 9m

Logistic Warehouse Bánovce nad Bebravou

Location : GPS: Highway exit: Area : Unit place : 530 Vranov nad Topľou 48°52'05.8"N 21°42'14.1"E 49 km 1188 m2

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LPH group – Al Coating in high vacuum

AM/KW 2DA2 1800/1800 IC MF LPH Vranov n/T,

This project is realized with EU financial support.

COATING TECHNOLOGY: Glow discharge/etching HMDSO base coat Thermal evaporation HMDSO top coat Medium frequency Polycold trap in chamber PARAMETERS: Chamber dimension: Diameter 1.800 mm Height 1.800 mm Orientation vertical Loading data: Number of fixtures/jigs 6 Diameter of fixtures/jigs 560 Useful height 1.500 mm Estimated cycle time 28 minutes

AM/KW 1DA2 1200/700 IC MF

COATING TECHNOLOGY: Glow discharge/etching HMDSO base coat Thermal evaporation HMDSO top coat Medium frequency Polycold trap in chamber PARAMETERS: Chamber dimension:

  • Size: 1.400 x 800 mm
  • Height: 1.800 mm
  • Orientation: vertical

Loading data:

  • Number of fixtures/jigs 2 pcs
  • Diameter of fixtures/jigs: 560 mm
  • Useful height of fixture jigs: 1.500 mm

Cycle time: 18 minutes

Tento projekt bol realizovaný s podporou EÚ

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LPH group – Surface treatment

Decorative Chrome Electroplating

button option silver knob program silver button option chrome (selective chromizing) knob program chrome

Plastic Parts Painting Hot stamping Laser labelling

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LPH group – Surface treatment

Plastic Parts Painting Decorative Chrome Electroplating Hot stamping Al Coating in high vacuum Laser Labelling

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LPH group – 5-axis vertical machining center

Hedelius RS 60K

LPH group – Wire bending

PRODUCTION OF 3D WIRE BENDED PARTS

  • from diameter 3 to 12 mm (Bending machine AFM-3D12-T)
  • from diameter 2 to 8 mm (Bending machine AFM-3D8-T)

Since 2008

AFM-3D12-T

AFM-3D8-T

This project is realized with EU financial support.

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SLIDE 18

LPH group – Tube production

Base parameters

  • Max. diameter of bended tube: Ø 40x2 mm
  • Min. diameter of bended tube: Ø 6x1mm
  • Max. bending angle: 190°

IB 40 MT BR CNC XOT 50B

Base parameters

  • Max. diameter of bended tube: Ø 50x3 mm
  • Min. diameter of bended tube: Ø 6x1mm
  • Max. bending angle: 190°

LPH group - Laser sintering system

Through the method of laser sintered metal (DMLS - Direct Metal Laser Sintering) allows the production of unique and complex shaped metal parts. During the heat treatment of metal powder is gradually surfacing material layers. In place

  • f the laser beam is locally molten metal powder, while

experiencing a "reflow" layer and subsequently solidify into a solid state. The process is fully automatic without tools. Dispensing device determines the amount of powder for one layer, then arm with ceramic edge word gets around on the surface of the steel platform even layer of very fine powder (0.020 to 0.040 microns). The working chamber is filled with nitrogen and the work is thus protected from oxidation. DMLS method is achieved rapid and accurate production while fully functional prototype parts or finished products for various

  • applications. Components are highly durable and are used in

the aerospace industry, automotive, medical and electronics. DMLS technology is often combined with traditional production methods such as. machining, grinding, polishing and CNC milling.

Technical informations

Dimensions 250 x 250 x 325 mm Laser Yb-fibre laser 400W materials tool steel MS1 - 54 HRC, aluminum possible options - stainless steel, cobalt, chromium, nickel, titanium

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Profiles Final products

LPH group – Extrusion technology

Recycling mixed plastic waste Original resin Technology

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LPH group – Extrusion technology

It can be:

  • sawed
  • planed
  • machined
  • nailed
  • screwed)
  • stapled
  • mass-colored
  • painted
  • glued
  • welded

It has a high resistance to:

  • shock
  • breakage
  • abrasion

Wood Plastic profiles

It can be easily mass-colored in:

  • Black
  • Grey
  • Brown
  • Green
  • thers
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LPH group – New projects & ideas

New solutions Design center construction activities

RESEARCH & DEVELOPMENT

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LPH group – Awards

Supplier of the Year 2011 ContiTech Vibration Control

Prestigious award in USA Global Excellence in Business Process Management (BPM) and Workflow

In the picture from left side:

  • M. KIENITZ, Vice President, Global Strategic Sourcing EMEA, M. SKORŠEPA,

Executive Director, LPH Vranov n/T, s.r.o., J. G. MILLER, Senior Vice President , Global Srategic Sourcing, D. MANDUĽÁK, Project Manager, LPH Vranov n/T, s.r.o., K. KLEINHAMPLE, Vice President, Global Supplier Quality The award „Supplier Quality Award“ for the best supplier in quality for 2010 year has been passed to members of LPH Vranov n/T, s.r.o. company management by Whirlpool Corporation representatives within evening ceremony with participation of representatives of above 100 supplier companies.

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LPH group – Localization

Poprad Prešov

LPH group – Contacts

LPH Vranov n/T, s.r.o.

Pod Dolami 838 093 02 Vranov nad Topľou Slovak Republic tel.: +421 57 4860410 e-mail: lph@lph.sk

LPH a.s.

Priemyselná 4779 059 51 Poprad-Matejovce Slovak Republic tel: +421 52 4180811 e-mail: info@lph-as.sk

1.prešovská nástrojáreň, s.r.o.

Ľubochnianska 2470/2 080 06 Prešov - Ľubotice Slovak Republic tel: +421 51 7485051 e-mail: info@1pn.sk

RPIC Prešov

Reimanova 9 080 01 Prešov Slovak Republic tel: +421 51 7560317 e-mail: info@rpicpo.sk

JAKOR s.r.o.

Pod Dolami 838 093 02 Vranov nad Topľou Slovak Republic tel: +421 57 4461199 e-mail: info@jakor.sk

Vranov n/T.

D-U-N-S nr. LPH Vranov n/T, s.r.o.: 49-506-2846 1 2 3 4 5 1 2 3 5 4

LPH Vranov n/T, s.r.o. LPH a.s. 1.prešovská nástrojáreň, s.r.o. JAKOR s.r.o. RPIC Prešov