Indonesia - Gajah Baru development update 23 June 2010 Forward - - PowerPoint PPT Presentation
Indonesia - Gajah Baru development update 23 June 2010 Forward - - PowerPoint PPT Presentation
Indonesia - Gajah Baru development update 23 June 2010 Forward looking statements This presentation may contain forward-looking statements and information that both represents management's current expectations or beliefs concerning future
June 2010 | Page 1
Forward looking statements
This presentation may contain forward-looking statements and information that both represents management's current expectations or beliefs concerning future events and are subject to known and unknown risks and uncertainties. A number of factors could cause actual results, performance or events to differ materially from those expressed or implied by these forward-looking statements.
June 2010 | Page 2
Gajah Baru project update
Contents
- Natuna Sea Block A development overview
- Gajah Baru development
- Project Metrics
- Accomplishments and Key Achievements
- Key Dates and Overall Level 1 Schedule
- Execution highlights
- Project Graphics & Progress Photographs
- Project Management Team (PMT)
- Key Events for 2H 2010
June 2010 | Page 3
Natuna A Block development plan
Anoa / AGX Complex Gajah Baru Hub Domestic Gas Delivery – Batam (GSA3&4) International Gas Delivery – Singapore (GSA2) Gajah Puteri (future) Pelikan, Naga, Iguana & Bison (future)
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Gajah Baru development overview
June 2010 | Page 5
EPCI summary and split in scope of work
Engineer, Procure, Construct & Install (EPCI) Contract is a joint venture between Saipem* and SMOE
- Saipem responsible for:
- Engineering and procurement of materials and packaged equipment
- Load out, transportation and installation of all components
- SMOE responsible for:
- CPP Topsides, living quarters, flare boom & bridge
- Offshore hook-up of all components and pre-commissioning
- Nippon Steel Batam (NSB) responsible for:
- Wellhead Deck
- Wellhead Jacket, Piles & Conductors
- CPP Jacket & Piles
- Premier Oil responsible for commissioning with Contractor’s assistance
* Saipem consortium leader
June 2010 | Page 6
Project metrics
- Design Life – 20 years for Facilities, 50 Years for Pipeline
- Integrated Float-over Deck design, minimal Hook-Up
- Fabrication Durations
- CPP Topsides = 18 months
- Living Quarters = 13 months
- Component Weight
- CPP Topsides – 8,000 tonnes (including 800 tonne LQ module)
- Design Output
- 2 Turbocompressor packages supplied each with initially HP stage only and plinth for
future supplied LP stage – Initial HP stage sized to export MR at 1750 psia ( i.e. 2x100% versus MR).
– Between 2012 / 2015 LP Stage added to plinth and capacity of combined HP/LP train reduced to 50% of MR
- 1 No. Turbocompressor package supplied initially with both HP and LP stages and
train sized to export 50% of MR at 1750 psia from a suction pressure of 255 psia
June 2010 | Page 7
Key schedule dates
KEY MILESTONES CONTRACTUAL MILESTONES
2009 2010 2011
Install WHP Jacket & Deck 3Q Delivery of CPP Compressors 2Q Install Export Pipeline 2Q Install CPP Jacket & Deck 2Q Delivery of CPP Vessels 1Q 4Q 4Q 3Q FIRST GAS 01 Oct 2011 WHP Facility Ready for Drilling 01 Oct 2010 Mechanical Acceptance 15 Sep 2011
June 2010 | Page 8
Execution plan highlights
- Long Lead Item (LLI) procurement
- Premier pre-purchased and then transferred nine orders including WHP Steel and CPP Compressors and Generators
and large Pressure Vessels
- Initially bid project at peak steel price and an overheated market
- Re-bid as prices in excess of AFE limit, relaxed single yard requirement
- Revised final price ~US$ 100 million lower
- Managing delay of award of contract
- Maintained engineering with short listed bidders through final negotiations
- Close Government liaison on project approvals
- GOI maintains certification process, bi-annual work plan & budget reviews, quarterly progress meetings at yards
- Highest local content – new benchmark >30%
- Independent verification body audits underway
- Early installation of Wellhead Platform to allow early development drilling
- Premier has extensive experience working with NSB yard, viz.
– AGX Compression Platform (2000-2001) and West Lobe WHP (2005-2006) – Both facilities delivered and installed on schedule
June 2010 | Page 9
Execution plan highlights
- Export Pipeline Tie-In to WNTS
- To be undertaken to avoid interruption of gas export from Anoa
- PMT influenced EPCI contractors’ decision to proceed with Integrated Deck Float-over
design as opposed to conventional module design
- Maximizes onshore pre-commissioning and consequently greatly reduces offshore Hook-Up duration
- PMT actively involved in initial equipment layout concepts
- Including positioning of major pieces of equipment on Cellar and Mezzanine Decks
- PMT planning efforts have included the following:
- Sequence of equipment erection including early identification of critical pieces required to be delivered before stacking
- f deck panels
- Thorough reviews of planned construction and outfitting of Technical Buildings
- Providing assistance in defining pipe spool erection sequence on an area basis
- Premier stationed a Living Quarters specialist in Singapore to liaise with SM0E on 60 man
LQ design
- Also reviewed procurement recommendations and
- Ensured clash free interfaces between LQ and CPP Topsides
June 2010 | Page 10
Wellhead platform (WHP) 3D CADD model
Cellar Deck Main Deck Wellhead Control Panel Well Bay
June 2010 | Page 11
Wellhead platform (WHP) 3D CADD model
Well Bay Area (Plan) Well Bay Area (Elevation looking South)
June 2010 | Page 12
Gajah Baru – Wellhead platform (WHP)
Wellhead Deck ~800 tonnes Wellhead Jacket ~1,500 tonnes Piles & Conductors ~1,200 tonnes
June 2010 | Page 13
Gajah Baru – Central processing platform (CPP)
CPP Topsides - ~8,000 tonnes
- 3 x MAN Turbo Gas Compressors c/w Solar
Turbine drivers (GTCs)
- 2 x Solar Gas Turbine Generators (GTGs)
- 60 man Living Quarters
- Bridge linked to Wellhead Platform
Cellar Deck Main Deck Flare Boom Bridge to WHP GTGs GTCs ACHEs
June 2010 | Page 14
Gajah Baru – Central processing platform (CPP)
Main Deck frame (to be stacked on Cellar Deck July 2010) CPP Topsides ~8,000 tonnes Cellar Deck frame and support columns
June 2010 | Page 15
Gajah Baru – Central processing platform (CPP)
CPP Jacket ~4,800 tonnes Piles ~1,200 tonnes
June 2010 | Page 16
Gajah Baru – Central processing platform (CPP)
60 man living quarters
June 2010 | Page 17
Gajah Baru – Central processing platform (CPP)
60 man living quarters (~800 tonnes)
June 2010 | Page 18
Asian Hercules II heavy lift derrick barge
Lifting Capacity: 3,200 tonnes
June 2010 | Page 19
“West Callisto” drill rig in Keppel FELS, Singapore
June 2010 | Page 20
Jack-Up rig drilling through wellhead platform
June 2010 | Page 21
Onshore receiving facilities (ORF) modifications status
- COPI supervised FEED with PT. WorleyParsons Indonesia (WPI)
complete
- Long Lead Item (LLI) procurement orders ready to place
- Two sole source vendors, Cameron & Mokveld for various valve & control
requirements (on hold - pending to results of SDP discussion)
- EPCI Execution
- EPCI contract for the implementation of the ORF modification has been
awarded to Punj Lloyd
- Surveillance Plan
- Premier Oil has established a surveillance team to over view COPI progress,
cost control and schedule
June 2010 | Page 22
Incoming gas
June 2010 | Page 23
Overall ORF process facility
June 2010 | Page 24
Key events on Gajah Baru for 2H 2010
- Engineering will reach 90% in August
- Procurement
- All WHP equipment & materials to be delivered by end of June
- Majority of CPP major equipment will be delivered by July/August
- Fabrication
- WHP Jacket will load out in July and sail away early September
- WHP Deck will load out in August and sail away mid September
- CPP Jacket fabrication – start Elevation Panel assembly/erection 25 June
- CPP Topsides Main Deck stack 01 July
- Transport and stacking of 60 man LQ on 15 December
- Installation
- WHP Jacket installed 10 September and piled with conductors by 24 September
- WHP Deck installed and ready for drilling 30 September
- Drilling – West Callisto drill rig mobilizing to field in October
- Development drilling of five wells will take place over the monsoon season
June 2010 | Page 25 www.premier-oil.com