1 �� Grunewald 2011 �� Grunewald 2011
2 Contents Company Data Lines of Business CAD / CAM / CAE Automotive Jigs and Tools Aerospace Jigs and Tools Casting Production Series Assembly NC - Processing �� Grunewald 2011
3 Company Data �� Grunewald 2011
4 Introduction Company History - Milestones Formation of the Company - Pattern Shop 1963 Start of Aluminium Casting Production 1964 Automotive Tooling for Soft Interior Components 1973 Aerospace Tooling and 1987 Implementation of 5 - Axis Machining Technology Development of Rapid Casting Technologies 1996 Start of Series Casting Production 2004 Fabrication of Aerospace Parts: 2008 Rudder Assembly, CFRP-Profiles Start of Cast Iron Production 2011 �� Grunewald 2011
5 Introduction Production Sites Grunewald GmbH & Co KG Grunewald New Technology Inc. Grunewald & Partner GmbH & Co KG Service Center USA Automotive und Aerospace Tooling Cuyahoga Falls, Ohio Casting and Prototyping In Cooperation with Founded: 1963 Production Area: 4.500 m² Prospect Mold, Inc. Grunewald Tooling GmbH & Co KG Grunewald Werkzeuge und Formen KG Werkzeugbau and Tooling Services Automotive Tooling Founded: 1995 Founded : 2004 Production Area: Production Area : 2.000 m² 1.100 m² Grunewald Stade GmbH & Co KG Grunewald Guss GmbH & Co KG Aerospace Produkte and Services Casting und Service Founded: 2007 Founded : 2003 Produktion Area: 4.500 m² �� Grunewald 2011
6 Lines of Business �� Grunewald 2011
7 Lines of Business Casting Automotive Tooling Aerospace NC-Processing �� Grunewald 2011
8 CAD / CAM / CAE �� Grunewald 2011
9 CAD / CAM / CAE Competencies CAD/CAM/CAE CATIA V4 / V5 TEBIS WinCast 16 CAD / CAM / CAE specialists �� Grunewald 2011
10 Automotive Jigs and Tools �� Grunewald 2011
11 Automotive Tooling � Forming, Deep Drawing, Pressing and Pinching Tools � Foaming Tools � Cutting Tools for various Cutting Techniques � „One-Shot-Werkzeuge“ (Forming + Cutting in one Step) � Wrapping Tools � Gauges and Control Devices � Special Tools (Cooling jackets, depositing Racks, Laminates, ...) � Cutting, Assembly, Clamping, Wrapping, ... Jigs � Facility Adaptions � Cooperation with Equipment Manufacturers � Design (CATIA V5) � FEM and thermal Simulation �� Grunewald 2011
12 Automotive Tooling punching tool for textile wheelhouse forming tool for textile wheelhouse �� Grunewald 2011
13 Aerospace Jigs and Tools �� Grunewald 2011
14 Aerospace Tooling Tools based on welded Ni or Steel Parts �� Grunewald 2011
15 Aerospace Tooling Machining of welded Ni-Structures machining of Ni 36 iool components �� Grunewald 2011
16 Casting Production �� Grunewald 2011
17 Casting Production examples �� Grunewald 2011
18 Prototypes and Series production structural castings – body in white low pressure sand casting AlSi7Mg T6 �� Grunewald 2011
19 Series Assembly �� Grunewald 2011
20 Aerospace Applications Rudder Assembly and Water Jet Cutting assembly side rudder CFRP water jet cutting of CFRP stringer comonents �� Grunewald 2011
21 NC-Processing �� Grunewald 2011
22 NC-Processing Examples wagon profiles London „Tube“ propeller blades AlCuNi �� Grunewald 2011
23 Thank you for your interest! http://www.grunewald.de �� Grunewald 2011
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