ESTEEM PROJECTS PVT. LTD. � Fired Heaters and related equipment Noida (Head Office & Works) Noida (Head Office & W orks) Delhi Delhi Baddi (W Baddi (Workshop) orkshop) B-39, Sector-67, Subhash Chowk, Laxmi Nagar, K.No. 1027-1030/369, Bhud Road, Noida, UP – 201301 Delhi – 110092 Gullarwala, Baddi (H.P) Ph.: 0120 6491904/ 05/ 06 Ph.: 011 22043491/ 92 Ph. : 01795 657001 Email: epl@esteemprojects.com Web: www.esteemprojects.com 2014
Introduction About Esteem WE PROVIDE TURNKEY SOLUTIONS FOR FIRED HEATERS Design, Supply and Revamp of Fired Heaters/ DHDT Heater & HGU Reformer by Esteem at IOCL-BGR Crackers/ Reformers as per API-560 and other international standards forms the core of our business. Esteem undertakes all activities from Detail Engineering to Revamps & Turnarounds to Complete Turnkey Projects. Over the past 20 years we have built a solid reputation for cost effective reliable and timely services. Track record of providing complete satisfaction to clients, always. ESTEEM 2 Constructive Solutions
Our Credentials Services Provided Site Fabrication & Installation Detail Shop Engineering Fabrication Procurement & Supply Pre- commissioni Mechanical ng and Design commissioni ng Revamps & Rebuilds ESTEEM 3 Constructive Solutions
Introduction Services Provided FOR NEW INSTALLATIONS QUALITY � Structural design, detail engineering, fabrication, supply, field installation, instrumentation & controls, pre-commissioning and commissioning of Fired Heaters (heaters/ crackers/ reformers in At Esteem, Quality is the first modular/ conventional design) conforming to the latest pollution and foremost concern. norms. Over the last decade we have � Supply and erection of air pre-heating/ steam super heating systems. built a reputation for reliability and exceptional quality of services. � Supply and erection of shop/ site fabricated equipment. Our repeat clients are a � Supply, fabrication and erection of plant/ yard piping in CS/ SS/ AS testimonial to the trust we materials. enjoy as a result of our painstaking attention to detail � Erection and alignment of rotary equipment. and the drive for perfection in whatever we do. � Supply & field installation of refractory lining. We would love to help you � Procurement, expediting & inspection of indigenous / imported interact with any of our past clients to discuss about our material. work. ESTEEM 4 Constructive Solutions
Our Credentials New Heaters by Esteem (partial list) � Ketene Furnace for LOIL, Mahad � Ketene Furnace for Jubilant Life Sciences Ltd., Nira � 4 nos. (39 Mmkcal/hr) Naptha Cracking Furnaces for BCPL, Lepetkata (In progress) � Regeneration Gas Heater for BCPL, Lepetkata � Reformer Package for 25,000 TPA Hydrogen Generation Unit at Indian Oil Corporation Ltd. (BR Unit), India � DHDT Heater Package (12.7 MMKcal/hr) at IOCL-BGR, India � NG Preheater (4.48 Gcal/Hr) at SFC, Kota, India � Dehydration Reactor feed Heater B-110B (4.59 Gcal/Hr) � Dehydration Reactor feed Heater B-110A � Primary Reformer for 14,500 MTPY Hydrogen Plant at HPCL, Mumbai, India (through ITT-Kirchner Italia) ESTEEM 5 Constructive Solutions
Our Credentials Recent revamp jobs by Esteem Job Title Job T itle Client Client Brief Scope Brief Scope Year ear Service Service Replacement of E3203 Mixed Feed Superheat IFFCO, Aonla, UP Replacement of entire coil including ITS, ETS 2014 Steam Coil Revamp of LRVPS New Convection Section, Lifting of heater by HPCL, Mumbai 2014 Crude Heater 1m. Replacement of radiant tubes and shell Revamp of Hot Oil IOCL - Bongaigaon Replacement of Convection Coil and Refractory 2013 Hot Oil Heater Refinery Revamp of Heater India Glycols Ltd., Reactor Replacement of leaking BFW Coils 2012 B-110B Kashipur feed Detail Engineering and Replacment of Radiant Revamp of Heater India Glycols Ltd., Reactor and Convection panels and refractory, skin 2012 B-110 Kashipur feed thermocouples, ETSs, portion of stack Revamp of Cast APH, Ducting, Expansion APH and Duct Revamp Numaligarh Refinery joints and emergency vent of Hydrogen 2012 HGU Ltd. reformer FG circuit incl. detail engineering ESTEEM 6 Constructive Solutions
Our Credentials Consulting and related jobs Job T Job Title itle Client Client Brief Scope Brief Scope TCI Sanmar Chemicals Erection supervision and Project management and Erection S.A.E, South Port Said, consultancy for erection of Consultancy Egypt new Heater Expert services Numaligarh Refinery Ltd. Performance of APH Analysis of reasons of failure of Consultancy Service for failure Chemplast Sanmar Ltd. components of Heater analysis of BOD-2AA BOD-2AA Consultancy services for Consultancy services for investigating reasons for investigating reasons for permature failure of RE-4C permature failure of RE-4C Chemplast Sanmar Ltd. furnace coil at Chemplast Sanmar furnace coil at Chemplast Ltd. Mettur Dam and suggesting Sanmar Ltd. Mettur Dam and remedial measures. suggesting remedial measures. ESTEEM 7 Constructive Solutions
Job Details Details of some recently executed jobs ESTEEM 8 Constructive Solutions
Job Details Name of Job: LRVPS Heater Client: HPCL, Mumbai Consultant: EIL Heat Duty: 27 MMkcal/hr Tonnage: 230 MT Supplied as: 4 nos. complete convection modules (13m long) were supplied from our Baddi works Ducting supplied in pre- fabricated form ESTEEM 9 Constructive Solutions
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Job Details Name of Job: Regeneration Gas Heater Client: BCPL Consultant: EIL Heat Duty: 5.37 MMkcal/hr Tonnage: 100MT Supplied as: Complete Modules ESTEEM 13 Constructive Solutions
Job Details Modular Fabrication of Vertical Cylindrical Heater at Esteem, Baddi works Regeneration Gas Heater for BCPL Stack: Fabricated in two modules. Dispatched duly refractory lined and dried out. Platforms: Fabricated in ready to install panels. Convection Section : Fabricated in two completely built modules including duly hydrotested coil and dried-out refractory. Radiant Coil (Fabricated in four hairpins) Radiant Shell (Fabricated in three petals) ESTEEM 14 Constructive Solutions
Job Details Complete Radiant Section in assembled condition Radiant Shell Petals dismantled for painting and dispatch ESTEEM 15 Constructive Solutions
Job Details Radiant Coil prefabricated in hairpin form ESTEEM 16 Constructive Solutions
Job Details Refractory lined conv. panels Prefabricated Conv. Coil Conv. modules post-dryout Dried-out refractory ESTEEM 17 Constructive Solutions
Job Details Module being loaded onto trailer Convection modules ready for dispatch Convection modules in assembled condition ESTEEM 18 Constructive Solutions
Job Details Stack under fabrication Complete stack after refractory dry-out (with damper installed) ESTEEM 19 Constructive Solutions
Job Details Circular Radiant Platforms under fabrication Convection Platforms under fabrication ESTEEM 20 Constructive Solutions
Job Details Name of Job: Naptha Cracking Furnaces Client: BCPL Consultant: EIL Heat Duty: 39 Mmkcal/hr x 4 Tonnage: 1525 MT (725 MT supplied from Baddi) Supplied as: Panels ESTEEM 21 Constructive Solutions
Job Details Box Heater Fabricated at Esteem, Baddi works Radiant Walls Radiant Floor Transistion Sections Radiant Arch Stacks ESTEEM 22 Constructive Solutions
Job Details Various panels for BCPL Cracker Furnaces ESTEEM 23 Constructive Solutions
Job Details Erection of convection modules Weight : 55 MT Length : 7.6 m Width : 2.3 m Height : 2.5 m ESTEEM 24 Constructive Solutions
Erection supervision and construction management for heater at TCI, Egypt Designed by Born Heaters, Canada Erection supervision by Esteem Radiant: L = 13 m B = 5 m H = 8.1 m ESTEEM 25 Constructive Solutions
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Job Details Modular Fabrication of VC Heater for IGL, Kashipur Convection section fabricated and erected in three modules ESTEEM 27 Constructive Solutions
Job Details Modular Fabrication of VC Heater for IGL, Kashipur Stack fabricated in two modules complete with platforms and ladders ESTEEM 28 Constructive Solutions
Job Details HGU Reformer for IOCL-BGR ESTEEM 29 Constructive Solutions
Job Details DHDT Heater for IOCL-BGR ESTEEM 30 Constructive Solutions
Job Details DCU-1 Revamp at IOCL-BGR – Please see separate presentation specific to heater revamp 1 4 3 2 ESTEEM 31 Constructive Solutions
Job Details Modular Fabrication of DCU Heater for IOCL-BGR Prefabricated convection modules complete with ITS and ETS ESTEEM 32 Constructive Solutions
Job Details Modular Fabrication of DCU Heater for IOCL-BGR Pre-fabrication of Radiant Coils Radiant Coil modules ready for erection ESTEEM 33 Constructive Solutions
Job Details Modular Fabrication of DCU Heater for IOCL-BGR Conv. module being erected Conv. module being erected Module erected Radiant coil erected Radiant coil erection ESTEEM 34 Constructive Solutions
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