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ESA CDF Concurrent Engineering applied to Space Mission Design - - PowerPoint PPT Presentation

ESA CDF Concurrent Engineering applied to Space Mission Design Massimo Bandecchi ESA/ ESTEC 23 May 2018 ESA UNCLASSI FI ED Releasable to the Public ESA Project life cycle - CDF record I N D I ndustrial U Industrial Study /


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ESA UNCLASSI FI ED – Releasable to the Public

ESA CDF

Concurrent Engineering applied to Space Mission Design

Massimo Bandecchi – ESA/ ESTEC

23 May 2018

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Contractual Package System Requirem ents Update SRD Update SRD

ESA Project life cycle - CDF record

Stakeholders (eg. Science Community)

I N D U S T R Y φ A φ B1 φ B2 φ C/ D

Industrial Study / Activity

  • r

Design work Design work Design work Design work PRR SRR PDR

= CDF application / quantity

Generation of Mission Ideas

CDR

I ndustrial Study CDF Study Phase

2 0 0 3 0 2 5 6 6 5 4

?

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CE for complex systems

Design (conceptual to DD) Development / AIV Launch Ground segment Operations EoM Disposal

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Why do we need Concurrent Engineering?

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Alternative approaches to system design

Centralised Design Concurrent Design

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CDF infrastructure evolution

…2000-2007… since 2008…

  • Nov. 1998…
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Design is an interactive process

Environment Lifetime Payload Reliability Schedule

Mission Requirem ents & Constraints

Products Study Level Planning

Study Requirem ents Study Results

Conceptual model of mission & spacecraft design process

Mission analysis Propellant mass Propulsion Instruments Electrical power Dry mass Structure Wet mass Launch mass Data handling

Telemetry tracking & command

Software

Operations & ground systems

Resources Objectives Technology Budget

S/C Configuration

Cost S/C Design Risk Simulation Programmatics Options Launcher Adapter

Attitude determination & control

Thermal control

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CE is an iterative process

Mission requirements analysis Mission analysis Sub-system design Design verification Risk assessment Cost analysis

The Spiral Model

Key Parameters

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CE is Model Based – what is a model? e.g. IDM

Inputs Sheet Outputs Sheet Calculation Sheets Presentation Sheets Data Parking (matrices)

Domain Specific Tools & DBs

Data Exchange (scalars)

Subsystem-1 Subsystem-n Cost System Risk Programmatics Large Data Structures

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PostgreSQL Protocol

  • ver TCP/ IP

Web Services Processor (nodejs on Google V8) Persistent Data Store (PostgreSQL RDBMS) Firewall (optional) http(s) REST protocol (on standard ports 80 or 443) JSON content

ConCORDE ConCORDE ConCORDE ConCORDE DST

(Domain Specific Tool)

OCDT Server OCDT Clients

Domain 1 Domain 2 Domain 3 Domain N

ESA-CDF new current model: Open Concurrent Design Tool (OCDT)

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CD enabling IT, design technology and tools

New design technologies are used to foster efficient cross-disciplinary analysis, experim entation, and representation of new product designs, e.g.:

  • three-dim ensional ( 3 -D) com puter-aided design ( CAD)
  • sim ulation
  • digital m ock-up
  • rapid prototyping ( RP)
  • stereo projection.

Their 3 -D rendering:

  • allow s the expert to interpret design features,
  • im proving com m unication,
  • reducing m isunderstandings,
  • helping to find solutions

For CE to be successful, inform ation and interpretation “asym m etries” am ong the experts m ust be avoided, w henever possible

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CD is on-line, real time, highly interactive design

SESSION

Approach:

  • Multidisciplinary
  • Holistic
  • Systematic
  • Centralized
  • focus on Customer

expectations

Methodology:

  • iterative presentations
  • debate
  • consensus
  • system awareness
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Process Elements

– Conducted in sessions – plenary m eeting w here representatives of all space engineering dom ains participate from early phases ( requirem ent analysis) to end of design ( costing) – 6 to 1 0 session / study, 4 hour / session, bi-w eekly frequency – team leader ( or facilitator) co-ordination – custom er participation – Model driven – On-line design – Highly co-operative & interactive – I terations – Design options com parison and trade-offs

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CDF dynamics – Centralised architecture

Process:

  • Specialist “k” performs

an estimate and shares data in CR

  • Data is available to
  • ther specialists
  • Each specialist can use

this data to perform calculations and share the results …

  • x. System makes budgets
  • y. Overall process iterates

  • z. Final design done, all

information available in CR

System Cost Discipline i Discipline j Discipline k Central Repository (CR) “Data”

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Benefits

  • Perform ances:

(for typical pre-Phase A study)

  • Study duration (Prel.

design phase): 3-6 weeks (cp. 6-9 months!)

  • Factor 4 reduction in

tim e

  • Factor 2 reduction in

cost (for the Customer)

  • I ncreased nr of studies

per year, compatibly with max 2 parallel studies

  • Quality im provem ent,

providing quick, consistent and complete mission design,

  • incl. technical feasibility, risk,

programmatics, cost

  • Technical report becom es

part of the specs for industrial activity Note: Cost report remains the ESA independent reference

  • Capitalisation of corporate

know ledge for further reusability

  • Requirem ent consolidation
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Benefits

  • Perform ances:

(for typical pre-Phase A study)

  • Study duration (Prel.

design phase): 3-6 weeks (cp. 6-9 months!)

  • Factor 4 reduction in

tim e

  • Factor 2 reduction in

cost (for the Customer)

  • I ncreased nr of studies

per year, compatibly with max 2 parallel studies

  • Quality im provem ent,

providing quick, consistent and complete mission design,

  • incl. technical feasibility, risk,

programmatics, cost

  • Technical report becom es

part of the specs for industrial activity Note: Cost report remains the ESA independent reference

  • Capitalisation of corporate

know ledge for further reusability

  • Requirem ent consolidation
  • CDF: an essential tool to support ESA Decision Making & Risk Managem ent processes
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Concurrent Design Centres in European Space Sector

Legend: Agency Industry University The Netherlands

  • CDF at ESA/ESTEC, Noordwijk

United Kingdom

  • CDF at Univ. of Strathclyde, Glasgow
  • SDO at Airbus/Astrium, Stevenage
  • CDF at Univ. of Southampton, Southampton
  • CDF at Harwell Institute, Oxford

Germany

  • CEF at DLR, Bremen
  • SDO at Airbus DS, Friedrichshafen

Italy

  • COSE at Thales Alenia Space, Torino
  • ISDEC at Thales Alenia Space, Roma
  • CDF at La Sapienza Univ., Roma
  • CEF at ASI, Roma

Portugal

  • CDF at Univ. Técnica de Lisboa, Lisbon

Switzerland

  • CDF at EPFL, Lausanne

France

  • CDF at ISU, Strasbourg
  • PASO at CNES, Toulouse
  • SDO at Airbus DS, Toulouse
  • CDF at Thales Alenia Space, Cannes
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ESA Institutional partners (F, D)

CNES – CIC Inauguration Nov. 2005 DLR (Bremen) CEF Inauguration 8 Dec. 2008

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ESA Institutional partners (It)

ASI CEF First implementation: 13 July 2008 New facility inaugurated: 25 Nov. 2013

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Space Industry

TAS-I & F (Torino, Roma, Cannes) - CDF

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Academia (EU)

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Academia (non EU)

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CDF for techno Infusion / ‘push’

  • Mission enablers
  • Potentials at s/ s, unit level
  • Technical domain initiative
  • Techno programme

proposal Techno infusion Techno push

  • Techno programmes
  • Break-through
  • Disruptive technologies
  • Innovative ideas
  • System level impact (e.g. SEP)
  • Validation and verification at system level
  • Different technologies combined effect
  • Cross coupling interaction, interference

CDF

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CDF for techno derivation / ‘pull’

  • Mission needs
  • Identification of:
  • Enabling technologies
  • Techno requirements
  • Enhanced performances
  • etc.

All CDF reports incl. dedicated paragraphs

  • n technology requirements for each

technical domain.

Mission pull (demand pull) Derivation

  • Selection process of techno

to be developed

  • Strategic lines
  • Road maps
  • Techno programmes

preparation:

  • GSP
  • TRP
  • GSTP
  • Artes

CDF

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  • Thanks for your attention!
  • Any Question?

massimo.bandecchi@esa.int www.esa.int/ cdf