DRD Projects Ltd. YOUR PARTNER IN SELECTED PROJECTS PROCESS AND - PowerPoint PPT Presentation

DRD Projects Ltd. YOUR PARTNER IN SELECTED PROJECTS PROCESS AND PACKAGING Tel :- 01283 730068 Mobile :- 07929 461776 Email :- derrickdacre@hotmail.com www :- drdprojects.co.uk

DRD Projects Ltd. YOUR PARTNER IN PROCESS AND PACKAGING SELECTED PROJECTS John Smith’s Brewery New High Speed Bottling Project Project Value Tadcaster £ 24 Million The project consisted of two high speed bottling lines each capable of 50,000 bottles per hour at 25cl to 1lt with both tanker offloading and routing of beer from the brewery’s BBT area, including a significant services update with new RO plant and refrigeration. The role of DRD Engineering Ltd was to operate as Site Project Engineer for Scottish Courage Brewing Ltd, interfacing with the brewery and the main contractor SIG, responsible for CDM regulations, process and service systems.

DRD Projects Ltd. YOUR PARTNER IN PROCESS AND PACKAGING SELECTED PROJECTS John Smith’s Brewery New High Speed Bottling Project Tadcaster

DRD Projects Ltd. YOUR PARTNER IN PROCESS AND PACKAGING John Smith’s Brewery Hot Liquor Tank Installation. Value Tadcaster £140K The project involved the specification, supply and installation of a replacement hot liquor tank in the main brewery yard at Tadcaster. We as main contractors were responsible for the removal and disposal of the existing and corroded mild steel vessel and the replacement and installation of a new all stainless steel tank. The tank was just able to negotiate with the use of rear steering bogies on the transport, the confines of the yard area and main roadway. The tank was 13 Mt long and 4 Mt diameter with the filling tube and vent, including the cladding pre-assembled at the manufacturer.

DRD Projects Ltd. YOUR PARTNER IN PROCESS AND PACKAGING John Smith’s Brewery Hot Liquor Tank Installation. Tadcaster The installation involved the lifting of the tank above a pipebridge in the brewery yard with a 200 ton crane, the pipebridge carried all of the water and refrigeration service for the brewery.

DRD Projects Ltd. YOUR PARTNER IN PROCESS AND PACKAGING Value John Smith’s Brewery Beer Destruction Project Tadcaster £ 270K The project involved the transfer and refurbishment of obsolete keg handling equipment and second hand tanks. The project defined and specified the system design, using a refurbished building with two storage tanks and a ‘U’ format conveyor system and beer discharge vacuum heads for both Cask and Keg beers.

DRD Projects Ltd. YOUR PARTNER IN PROCESS AND PACKAGING John Smith’s Brewery Beer Destruction Project Tadcaster U conveyor discharge Keg Beer Decanting Empties Palletiser.

DRD Projects Ltd. YOUR PARTNER IN PROCESS AND PACKAGING Heinz Sauce Manufacturing Plant Value Kitt Green £1.1 million Refurbishment & relocation of sauce manufacturing plant from Harlesden to Wigan. The plant comprised two batch tanks, hot & cold stock tanks, steam injector, cheese & bolognaise stock tanks, associated mechanical & electrical works and new control system. The work included detailed process design, interfacing with the existing operation and sharing several of the ingredient and batch storage systems with a totally new sauce manufacturing plant. The plant was made up from both new and ex-Harlesden tanks, reworked with modifications to supports, sensing equipment, mixers and heating. The project included a significant program / project management involvement because of the requirement to operate parts of the existing plant, dual purpose, with as near normal production as possible. Physically the installation of the tanks, pipework and control system also required detailed planning often during cleaning periods because of the inability to gain access during normal production. The plant was installed in a partitioned off area, positioned below existing raw material silo’s on a mezzanine floor within a central area of the main production floor.

DRD Projects Ltd. YOUR PARTNER IN PROCESS AND PACKAGING Heinz Sauce Manufacturing Plant continued . Kitt Green The Siemens S7400 PLC system controlled the plant with interfaces to existing ingredient systems and sauce manufacturing lines, the recipe control was effected via three OP37 operator interfaces with the system being linked via Asi to a Profibus system. A significant link was also engineered to the existing plant CIP system, this required the Siemens S7400 to talk directly to the existing PLC and for new programs and timings to be established on the existing CIP PLC. The Asi system consisted 12 loops used to control 186 Auto valves , 36 level probes, Mandoors, guard switches and proximity switches, with analogues being connected directly back to a Siemens ET200M I/O system. Motor control was via a combination of Asi and Profibus with 12 VSD’s being controlled via Profibus and 8 off DOL’s being controlled via an Asi loop. The software was prepared, tested and extensively simulated over a period of six months by a team of five software engineers all with process experience.

DRD Projects Ltd. YOUR PARTNER IN PROCESS AND PACKAGING John Smith’s Brewery Bright Beer Tank Farm Value Tadcaster £1.40 Million Design, manufacture, install and commission 6 new BBT's and integrate into the existing BBT installation. Update existing software and SCADA to provide same and enhanced functionality. The arrival of the 1000 HL - BBT’s into the brewery yard, and their positioning over the existing BBT installation, involved a high lift crane of 250 ton capacity. The work was undertaken during a weekend when all 6 BBT’s were successfully positioned. The design specified that a new series of valve blocks be installed with 120 * Block & Bleed valves. And process control specified new SCADA and PLC control systems.

DRD Projects Ltd. YOUR PARTNER IN PROCESS AND PACKAGING John Smith’s Brewery Bright Beer Tank Farm Tadcaster The last of the tanks being lifted into place, with a view of the new hygienic block and bleed valve block below the existing BBT’s.

DRD Projects Ltd. YOUR PARTNER IN PROCESS AND PACKAGING Marlow Foods New Dicer Installation. Value Quorn £340K The project involved the URS for the Dicer and its operation within the constraints of the existing production unit, and the supervision of its manufacture. The supply of associated conveyors their transfer mechanisms and elevators, including the PLC control software.

DRD Projects Ltd. YOUR PARTNER IN PROCESS AND PACKAGING Marlow Foods New Dicer Installation. Quorn Culminating in the installation on site of the new machines including the commissioning. Modification to the cold room building and support services.