Development of a ceramic coloured glaze containing zircon and study - - PowerPoint PPT Presentation

development of a ceramic coloured glaze containing zircon
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Development of a ceramic coloured glaze containing zircon and study - - PowerPoint PPT Presentation

Development of a ceramic coloured glaze containing zircon and study of the effects on Solar Reflectance Index (SRI) M. C. Bignozzi 1,2 , E. Rambaldi 1 , B. Mazzanti 1 , K. Harlow 3 1 Centro Ceramico, Italy 2 DICAM, University of Bologna, Italy 3


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SLIDE 1

Development of a ceramic coloured glaze containing zircon and study of the effects on Solar Reflectance Index (SRI)

  • M. C. Bignozzi 1,2, E. Rambaldi 1, B. Mazzanti 1, K. Harlow 3

1 Centro Ceramico, Italy 2 DICAM, University of Bologna, Italy 3 Zircon Industry Association, UK

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SLIDE 2

Cool materials are one of the most promising solutions to: ✓ fight the effect called “Urban Heat Island” ✓ avoid overheating of building facades and roof-pavements in summer season ✓ decrease the usage of cooling systems in indoor environment

COLDER BUILDINGS Decrease of indoor temperature

  • f about 2.5°C *

Introduction

* H. Akbari et al., Advance in the development of cool materials for the built environment, Bentham Books ** G.M. Revel et al., Cool products for building envelope-Part II: experimental and numerical evaluation of thermal performances, Solar Energy 105 (2014) 780-791

ENERGY SAVINGS Reduction of 43% in Florida and 30% in Rome **

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SLIDE 3

the performance of materials under the sun is strongly correlated to

the Solar Reflectance representing the ability to reflect solar irradiation the Infrared Emittance relating to the ability to release absorbed heat

SOLAR REFLECTANCE INDEX (SRI)

It is a composite value of solar reflectance and thermal emittance calculated using the equation in ASTM E1980 very useful to measure the “COOLNESS” of a material

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SLIDE 4

Most popular high reflectance materials used for cool roof: spray paints and sheaths, waterproof membranes, polymer bitumens, ... White paints: high solar reflectance (rs > 0.8); high emissivity (= 0.9)

State of the art

Tests in outdoor environment showed that - within two years - cool acrylic paints undergo a degradation of solar reflectance (rs = 0.46)*

Source: * A. Muscio et al., Sviluppo di materiali ad elevata riflessione solare per l’ottimizzazione delle prestazioni energetiche degli edifici durante la stagione estiva, ENEA Research centre

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SLIDE 5

Preparation of coloured glazes (6 colours) with and without Zircon as OPACIFIERS and application on ceramic tiles GLAZE = Frit + OPACIFIER (Zircon)* + pigments**

  • Determination of the SRI values and colour coordinates
  • Surface temperature monitoring during outdoor exposure
  • f glazed tiles by using sensors and a data-logger system

Aim of the work

* ZrSiO4: 3 different percentages (0, 5 and 10 wt%) ** 6 different colours (black, blue, brown, green, , )

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SLIDE 6

PROCEDURE

1) Six REFLECTANCE SPECTRA for each colour (with and without Zircon) were recorded and averaged.

0.00 0.20 0.40 0.60 0.80 1.00 1.20 1.40 300 500 700 900 1100 1300 1500 1700 1900 2100 2300 2500 Wavelength (nm)

Spectral Irradiance W.m-2.nm-1

2) The average reflectance spectrum for each colour was weighted on the basis of the IRRADIANCE SOLAR SPECTRUM. 3) The average SOLAR REFLECTANCE spectrum for each colour was determined for SRI determination.

10 20 30 40 50 60 70 80 90 100 300 500 700 900 1100 1300 1500 1700 1900 2100 2300 2500 Wavelength (nm) %R

20 40 60 80 100 120 300 500 700 9001100 1300 1500 1700 1900 2100 2300 2500

%R

Wavelength (nm)

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SLIDE 7

Without Zircon With Zircon – 10 wt%

REFLECTANCE SPECTRA

400 700 UV VISIBLE NEAR INFRARED 400 700 UV VISIBLE NEAR INFRARED

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SLIDE 8

Without Zircon With Zircon – 10 wt%

REFLECTANCE SPECTRA

400 700 UV VISIBLE NEAR INFRARED 400 700 UV VISIBLE NEAR INFRARED

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SLIDE 9

SRI (hc=12) L* a* b* Black-0% 11 28.97 1.74 0.78 Black-5% 15 34.50 2.09 0.61 Black-10% 21 40.77 1.91 -0.03

BLACK Black-0% Black-5% Black-10%

Results

Solar reflectance curves (R%), SRI, colorimetric coordinates

INCREASE in SRI: + 90% INCREASE in L*: + 40%

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SLIDE 10

SRI (hc=12) L* a* b* Brown-0% 39 48.13 21.80 26.72 Brown-5% 48 55.21 20.12 26.82 Brown-10% 55 60.72 18.40 25.17

BROWN Brown-0% Brown-5% Brown-10%

Results

Solar reflectance curves (R%), SRI, colorimetric coordinates

INCREASE in SRI: + 43% INCREASE in L*: + 23%

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SLIDE 11

SRI (hc=12) L* a* b* Blue-0% 47 67.81 -13.74 -16.41 Blue-5% 59 74.56 -11.83 -16.64 Blue-10% 68 79.34 -10.32 -14.77 BLUE

Blue-0% Blue-5% Blue-10%

Results

Solar reflectance curves (R%), SRI, colorimetric coordinates

INCREASE in SRI: + 45% INCREASE in L*: + 17%

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SLIDE 12

SRI (hc=12) L* a* b* Green-0% 41 44.19 -13.80 11.58 Green-5% 49 51.57 -13.73 11.19 Green-10% 54 57.35 -12.09 10.56

GREEN Green-0% Green-5% Green-10%

Results

Solar reflectance curves (R%), SRI, colorimetric coordinates

INCREASE in SRI: + 33% INCREASE in L*: + 30%

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SLIDE 13

SRI (hc=12) L* a* b* Yellow-0% 71 82.51 -4.78 48.94 Yellow-5% 84 88.17 -5.51 45.51 Yellow-10% 88 89.60 -5.50 38.31

YELLOW Yellow-0% Yellow-5% Yellow-10%

Results

Solar reflectance curves (R%), SRI, colorimetric coordinates

INCREASE in SRI: + 23% INCREASE in L*: + 9%

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SLIDE 14

NO COLOUR

SRI (hc=12) L* a* b* No colour 0% 79 84.33 2.03 4.82 No colour 5% 88 88.60 0.88 1.80 No colour 10% 96 91.82 0.28 0.63

No colour-0% No colour-5% No colour-10%

Results

Solar reflectance curves (R%), SRI, colorimetric coordinates

INCREASE in SRI: + 21% INCREASE in L*: + 9%

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SLIDE 15

6 tiles with the same pigment were placed on a panel, mounted on the monitoring station in a horizontal position (0°)

  • Daily duration of monitoring: from 9:00 a.m. to 6:30 p.m
  • Temperature acquisition: every 30 minutes
  • Duration of monitoring for each panel: 5 days

Monitoring station Panel with 6 tiles (10x10 cm) Data-logger Thermocouples

Surface temperatures monitoring

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SLIDE 16

YELLOW

Yellow 0% Yellow 5% Yellow 10%

Surface temperatures monitoring Data collection

...WIND may affect results...

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SLIDE 17

BLACK

SUNNY DAY

Surface temperatures monitoring

YELLOW BROWN T amb: from 27 to 32 °C T amb: from 24 to 30 °C T amb: from 30 to 33 °C

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SLIDE 18
  • Zircon increases the solar reflectance index (SRI) of the investigated
  • glazes. The increase in SRI is particular relevant for dark colours

(black, brown and blue).

  • During outdoor monitoring, a diminishing of surface temperatures is
  • bserved in glazes with lighter colour (yellow and no colour glazes)

thanks to their high value of SRI and their ability to reflect solar irradiation.

  • Dark colours such as brown and blue glazes thanks to the addition
  • f zircon, are able to act as cool materials, whereas for the black

glaze the lowest effect in solar reflectance does not allow an evident decrease in glaze temperature surface in outdoor environment.

Conclusions

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SLIDE 19

))) )))

Thanks for the attention