CO 2 Separation and Capture Technologies Indonesia-Japan CCS - - PowerPoint PPT Presentation

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CO 2 Separation and Capture Technologies Indonesia-Japan CCS - - PowerPoint PPT Presentation

CO 2 Separation and Capture Technologies Indonesia-Japan CCS Workshop in Jakarta 22 February, 2011 Koji Tanaka JGC Corporation CONTENTS Introduction CCS in Natural Gas Exploration CO 2 Capture Technologies Combination with CCS


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Koji Tanaka JGC Corporation

CO2 Separation and Capture Technologies

Indonesia-Japan CCS Workshop in Jakarta 22 February, 2011

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CONTENTS

 Introduction

– CCS in Natural Gas Exploration

 CO2 Capture Technologies

– Combination with CCS

 Improved Technology - HiPACT  Summary

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CCS in Natural Gas Exploration

Capture Compression Transport Injection

 Raw natural gas usually contains considerable amounts

  • f CO2 which are captured at the processing plant.

 CCS in natural gas exploration has gained in importance:

CCS commercial operations are implemented in recent years.

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Mitigation potential for CCS in natural gas processing in non-Annex I counties in 2020

Stefan Bakker, et.al. “Progress on including CCS projects in the CDM: Insights on increased awareness, market potential and baseline methodologies,” GHGT-9

CCS Potential in Natural Gas Processing

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CO2 Capture Technologies

Absorption Membrane

Chemical Absorption Physical Absorption Membrane

Energy consumption Product loss in CO2 stream HIGH LOW HIGH LOW

 Category

Adsorption, Cryogenic -> not suitable for natural gas

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  • > Deep CO2 removal
  • > Bulk CO2 removal
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SLIDE 6

Natural Gas

+associated CO2 up to ~ 15%

LNG (CO2=50ppm)

Chemical Absorption

CO2

Pipeline Gas (CO2=2~8%)

CO2 Capture Technologies

CO2 Capture

 Selection of technology so far…

CO2 Rich Gas Field to be developed “Current” Gas Field Natural Gas

+associated CO2 ~ 15% or more

LNG

Chemical Absorption

CO2

Pipeline Gas Bulk CO2 removal

Membrane

Deep CO2 removal CO2 Capture High energy consumption High energy consumption High HC losses 6

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Natural Gas

+associated CO2 up to ~ 15%

LNG

Chemical Absorption

CO2 COMP

Pipeline Gas

CO2 Capture Technologies

CO2 Capture

 When it comes with CCS…

CO2 Rich Gas Field to be developed “Current” Gas Field Natural Gas

+associated CO2 ~ 15% or more

LNG

Chemical Absorption

CO2

Pipeline Gas Bulk CO2 removal

Membrane

Deep CO2 removal CO2 Capture High energy consumption High energy consumption High HC losses

CCS

Additional energy

COMP CCS

Additional energy 7

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UNIT:US$/t-CO2

CCS Cost

(Additional cost for natural gas exploration)

TOTAL:49

A CCS Natural gas plant

COMP.& STORAGE 16.7 CAPTURE 32.3 COMP.& STORAGE Improved CAPTURE technology

Capture technology improvement

 CCS Cost Structure

CO2 Capture Technologies

Cost Reduction CCS acceleration

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Improved Technology - HiPACT -

CO2

200 3 - 8 1.2 Existing technology HiPACT

Aquifer

HiPACT

CO2 Compressor

Key features of HiPACT solvent

High stability against thermal degradation High performance

  • f CO2 absorption
  • High CO2

stripping pressure

  • Reduce comp. ratio - Reduce capture energy
  • Reduce capture size
  • Low solvent rate

CO2 injection pressure CO2 stripping pressure

Compression ratio

  • Reduce comp. energy
  • Reduce comp. size

Bar(a) Bar(a)

Chemical Absorption CO2 Capture

Reduce CAPEX and OPEX for CCS

200/1.2 = 166 200/3 = 66 200/8 = 25

Natural Gas

+associated CO2

LNG Pipeline Gas

Joint Development Program

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 Pilot Test

 More than 14,000 hours operation with simulated gas  METI Program

HiPACT pilot plant (JGC’s laboratory in Japan)

  • Thermal stability was

demonstrated

  • Solvent characteristics

data was obtained for process modeling

HiPACT Development Program

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 Demonstration Test

 Tests were implemented through the commercial

  • peration in INPEX’s Koshijihara natural gas plant in

August, 2010, by replacing with HiPACT solvent.

  • Excellent energy saving performance was

demonstrated

  • Applicability of actual natural gas service was

confirmed

HiPACT Development Program

Now on marketing stage

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CCS at CO2 Rich Gas

Setting permeate gas from membrane at high pressure

causes…

Natural Gas

+associated CO2 ~ 15% or more

LNG Pipeline Gas Bulk CO2 removal

Membrane

Deep CO2 removal Increase suction pressure

COMP CCS

 Return to CO2 Rich Gas Treatment…

 Larger membrane area  Therefore more hydrocarbon product losses

Long for highly selective membrane

Chemical Absorption

High pressure stripped gas by HiPACT High pressure permeate gas 12

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CO2 Capture Technologies

Overview

 Chemical absorption – widely used but energy

intensive

 Membrane – low energy but high product loss  CCS implementation requires additional energy

New Technologies

 HiPACT, a new chemical absorption technology,

improves natural gas production economics with CCS

 Breakthrough for CO2 rich gas development – highly

selective membrane

Summary

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