CFD Applications and Validations in Aerodynamic Design and Analysis - - PowerPoint PPT Presentation

cfd applications and validations in aerodynamic design
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CFD Applications and Validations in Aerodynamic Design and Analysis - - PowerPoint PPT Presentation

3 rd International Symposium on Integrating CFD and Experiments in Aerodynamics CFD Applications and Validations in Aerodynamic Design and Analysis for Missiles Kwang-Seop Lee and Seung-Kyu Hong Agency for Defense Development 3 rd International


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1/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

CFD Applications and Validations in Aerodynamic Design and Analysis for Missiles

Kwang-Seop Lee and Seung-Kyu Hong

Agency for Defense Development 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics

20-21 June 2007 USAF Academy

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2/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Outline of Talk

  • ADD Brief
  • Numerical Method
  • Applications
  • Ogive-cylinder
  • Boat tail and Spike
  • VLS Internal Flow
  • Side jet on body-tail missile
  • Conclusions
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3/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

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4/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

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5/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Military Demarcation Line

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6/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

US Navy LOGIR Team Visits to ADD

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7/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Cultural Exposure

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8/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Cultural Exposure

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9/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

ADD Organization ADD Organization

Board of Trustees Board of Trustees Auditor Auditor

Ground Systems R&D Center Ground Systems R&D Center Aircraft/Missile Systems R&D Center Aircraft/Missile Systems R&D Center Information/ Electro-Warfare R&D Center Information/ Electro-Warfare R&D Center Core Technology R&D Center Core Technology R&D Center Defense Systems Test Center Defense Systems Test Center

  • Ground Vehicle
  • C&B

*GV Test Range

  • Ground Vehicle
  • C&B

*GV Test Range

  • Sensors
  • Underwater

Weapon * Naval Test

  • Sensors
  • Underwater

Weapon * Naval Test

  • Missile
  • Aircraft/UAV
  • Aero,G&C

*Aero Sys & Tech Test Facilities

  • Missile
  • Aircraft/UAV
  • Aero,G&C

*Aero Sys & Tech Test Facilities

  • E-warfare
  • C4I
  • Communication
  • E-warfare
  • C4I
  • Communication
  • EO Sensors
  • Munitions
  • Prop/Mat’l
  • EO Sensors
  • Munitions
  • Prop/Mat’l

Dual-use Technology Center Dual-use Technology Center

Staffs Staffs Vice President Vice President

President President

* Proving Ground * Proving Ground

Naval Systems R&D Center MIC(Ministry of Information and Communication) MOCIE(Ministry of Commerce, Industry and Energy) MIC(Ministry of Information and Communication) MOCIE(Ministry of Commerce, Industry and Energy) System Develop. Division Technology Division Test Facilities

* R&D Centers * R&D Centers

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10/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

MND

  • Defense Policy
  • S&T Policy

ROC Plan Services

(ROC/T&E)

JCS

(Defense Master Plan/ROC)

DAPA

Industry/ Academia/ Institute Acquisition

ADD Initiation Industry Initiation

R&D and Acquisition Flow

ADD DTQAA

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11/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

System Development Flow

ROC Decision Preliminary Study Purchase R&D Domestic Overseas International Devlp. Domestic Devlp.

  • Commercial
  • FMS

Exploratory Development System Development Deployment Operation ROC Request ROC Initiation Development Mode Decision Service JCS MND DAPA

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12/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Procedure of Aerodynam ic Design

(Allowable) Aerodynamic Characteristics (Aerodynamic coefficients) Static Stability Trajectory Simulation Satisfed ? Confirm Configuration No Yes Resize (Not Allowable) Aerodynamic configuration Check Aerodynamic Performance Requirements

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13/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Aerodynam ic Analysis

  • Aerodynam ic coefficients
  • prediction code
  • W/ T tests
  • 6DOF table (trajectory simulation, design of autopilot)
  • Aerodynam ic load
  • trim condition
  • panel code
  • CFD
  • structural test
  • Hinge m om ent
  • determine hinge axis
  • hinge moment on hinge axis
  • W/ T tests for hinge moment
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14/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Analysis Tools

  • Sem i-em pirical prediction tool
  • for the static and dynamic aerodynamic coefficients
  • for hinge moment
  • for aerodynamic loads
  • Panel m ethod aerodynam ic prediction tool
  • for aerodynamic coefficients
  • for aerodynamic loads
  • Com putational Fluid Dynam ic ( CFD) aerodynam ic

prediction tool

  • in-house code
  • commercial code
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15/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

CFDS Numerical Method

  • Flux-Difference Splitting Method
  • Finite Difference Method
  • 3-D Navier-Stokes Solver
  • Multiple Blocks
  • Characteristic Boundary Conditions
  • Baldwin-Lomax Turbulence Model
  • Two 1-Equation Models
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16/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

constant where, | | ) 2 ( | |

2 2

= ≤ + = ε ε λ ε ε λ λ if

AIAA-95-1732-CP

  • M=8.0
  • AOA = 0.0 deg.
  • Re=1.9x10E8
  • Mesh 101x50

3 4 5 6 7 c e llin d e xo fξ

  • d

ire c tio n

  • 10
  • 8
  • 6
  • 4
  • 2

2 4 6 8 10 λ 1 λ

1

λ

1(m

  • d

ifie d )

CFDS Shock Fixing

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17/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

CFDS Shock Fixing

1 . 6 8 3.64 3.92 3.64 0.56 1.12 1.12 0.56

H=4D

2.29 4.00 4.00 3.71 0.29 1.71 1.71 0.29

Mach 4.00 3.71 3.43 3.14 2.86 2.57 2.29 2.00 1.71 1.43 1.14 0.86 0.57 0.29 0.00

H=4D

Shock Instability Instability Cured

8.2 2 . 7 2.7 2 . 3 2 .

H=4D

16.7 16.0 12.0 5.0 2.6

H=4D

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18/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Supersonic Ogive-Cylinder

  • Mach=3.0
  • AoA=10.0 deg.
  • Re=6x10^6
  • Grid=84x65x62
  • Baldwin-Lomax Turbulence Model
  • Degani-Schiff Modification
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19/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Supersonic Ogive-Cylinder

Surface pressure Circumference pressure

Body Length(caliber) P/P∞

1 2 3 4 5 6

  • 2
  • 1

1 2 3 4

Exp.(windward) Exp.(leeward) Present

φ (windward=0, leeward=180) P/P∞

30 60 90 120 150 180 0.4 0.8 1.2 1.6 Present(1st-order) Present(2nd-order) EXPERIMENT

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20/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Boat-Tail Design

Mach contours, Sr=1.45, M=0.85 Drag curves

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21/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Mach contours, Sr=1.45, M=0.85

Boat-Tail Design

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22/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Aerodynamic Interference with Thrust Plume Roll Induced Device Asymmetric Fin Aerodynamic Analysis of Flexible Body Spike Flow Simulation (Drag Reduction)

Aerodynamics for Man-Portable SAM

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23/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Spike Design

Unsteady turbulent flow, M=1.2

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24/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Test Motor Full-Scale

  • Chamber Pressure 1200 psia

1750 psia

  • Chamber Temperature 2950 K 2970K
  • Thrust 330 lbs 1500 lbs
  • Throat Diameter 12.0 mm 67.0 mm
  • Exit Diameter 32.6 mm 182.6 mm
  • PR 1.87 2.33
  • Exit Mach 2.93 2.93

Motor Characteristics

Jet Impingement onto Flat Plate

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25/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

  • Test Motor

H=3, 4, 5, 6D

  • Full-Scale Motor

H=5.4D, 7.6D

D H x y

nozzle

D : exit diameter H : distance flat plate

Main Parameter

  • PR (Pressure Ratio)
  • Me (Exit Mach no.)
  • H/D (Distance)

Jet Impingement Problems

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26/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Mach Contours for Varied Distance

H=5D H=4D H=3D

Mach 4.00 3.73 3.46 3.19 2.91 2.64 2.37 2.10 1.83 1.56 1.29 1.01 0.74 0.47 0.20

H=6D

Test Motor Simulations

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27/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Experiment Facilities

The Motor Test

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28/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

X/D Wall Pressure(P/Pt) 1 2 3 0.1 0.2 0.3

Present Experiment

The Motor Test

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29/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Pressure Distribution

Full-Scaled Motor Test

Radial Distance(Cm) P(psia)

5 10 15 20 25 30 35 40 50 100 150 200 250 300 350 Experiment Present (upper bound) Present (lower bound)

KVLA Motor Test H=99 cm

Pressure and Temperature Measure Locations

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30/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

VLS Internal Flow Simulations

Sketch of a full scale Vertical Launching System (VLS)

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31/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Grid systems

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32/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

VLS Grid System

yz-plane xy-plane yz-plane Duct xz-plane

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33/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Mach Contours and Velocity Vectors of yz-plane

VLS Internal Flow Simulations

0.3 0.1 3.5 2 . 2 3.0 0.2 0.2 0.4 0.5 0.4

Mach pressure temperature

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34/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Animation of VLS Internal Flow

VLS Internal Flow (movie)

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35/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Frequency Comparison

CASES H/D Po (psia) Dominant Frequency (k Hz) Test Motor 3 1,200 4.0 4 1,200 10.1 5 1,200 8.5 6 1,200 7.0 Full-Scale Motor 5.4 1,750 20.0 7.6 1,750 2.8 VLS 7.6 1,750 0.7

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36/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

VLS Test Fire

Normal Fire Test Restrained Fire Test

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37/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Sensor Locations of VLS Test Fire

P10 P9 Plenum Top Plate Plenum Top Plate

VLS Test Fire

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38/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Time (sec.) P1 (psi)

0.1 0.2 0.3 0.4 0.5 10 20 30 40 50

PRESENT TEST

Time (sec.) P5 (psi)

0.1 0.2 0.3 0.4 0.5 10 20 30 40 50

PRESENT TEST

P1 P5

Pressure Comparisons of VLS Flow VLS Test Fire

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39/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Side Jet Effects on Body-Tail

Jet interaction flowfield near and on body surface

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40/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development Vortex structure due to body and side jet

Side Jet Simulation

Jet interaction flowfield near and on body surface

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41/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Side Jet Simulation

Effect of flight altitude on jet interaction

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42/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Side Jet Wind Tunnel Test

Side jet wind tunnel test (ONERA Modane)

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43/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Side Jet Wind Tunnel Test

March-April 2003 France

Without Jet N

Single Jet N N C Jet ref ref

T C C k N Q S = +

Without Jet M

Single Jet Jet M M C Jet ref ref ref

T L C C k N Q S L = +

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44/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Side Jet Wind Tunnel Test

April 2007 France

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45/45 3rd International Symposium on Integrating CFD and Experiments in Aerodynamics Missile Aerodynamics Branch, Agency for Defense Development

Conclusion

  • Aerodynamic design process at ADD is introduced.
  • CFD applications for cylinder ogive, boat tail and spike,

VLS internal flow, side jet effect, are shown along with validation.

  • Various validation techniques are devised for different

flows.

  • CFD contributes greatly during the missile development

phase, giving insight into the flow.

  • Coupling with multidisciplinary optimization is our next

direction.