CEMA Graduate Program What is the real world? Please Switch your - PowerPoint PPT Presentation

CEMA Graduate Program What is the real world? Please Switch your Phones to Silent Attendance Register Fire Alarms Assembly Points

i. The Journey Ahead Agenda for Today  CEMA Program Overview  Project Background  Our Intelligent Solution ???  Key Features  Lunch / Live Demonstration  Feasibility

ii. The Beginning “We are running a graduate program in conjunction with Rockwell.” “Does anyone have any super keen grads to give us?” “Oh I have one of those!” “I have some too!” Jason Smith Derek James Stephan VB

iii. Meet The Team James Ballard  Severn Trent Graduate  Electrical Engineer Amar Riaz  Costain Graduate  Electrical Engineer Charlie Farrington  Costain Placement  Maths MSc Student

1. Project Background “Intelligence is the ability to adapt to change” – Stephen Hawking

1. Project Background  12 week placement at CEMA  Before starting we needed a firm application idea  Ideas needed to be realistic to our timescale and: − Show innovation − Challenge ways of thinking − Embrace the ever changing future  We brainstormed and came up with 3 ideas

1. Project Background  We presented our ideas back to CEMA

1. Project Background  We presented our ideas back to CEMA “Idea 1: …………”

1. Project Background  We presented our ideas back to CEMA “Idea 2: …………”

1. Project Background  We presented our ideas back to CEMA “Idea 3 : …………”  And so the project was born: - To design an intelligent Submersible Sewage Pumping Station (SSPS) Panel

1. Project Background The Current 2 Pump SSPS Controller Ultrasonic Transducer `  Restricted functionality  Difficult future expansion

1. Project Background Desired Achievements: Reduce Footprint 1. Reduce Total Expenditure 2. Help to Combat ODIs 3. Digital First 4.

2. Our Intelligent Solution “ Good, bad or indifferent, if you are not investing in new technology, you are going to be left behind” – Phillip Green

2. Our Intelligent Solution (The Network) Network Diagram HMI E300 Electronic Overload Relay WiFi Router E300 Electronic Overload Relay WITS Card Smart Device PLC

2. Our Intelligent Solution (The Network) Network Diagram  Latest Technology HMI  Diagnostic information  Adjustable trip class 5…30  Test/Reset button E300 Electronic Overload Relay Why?  Programmable trip and warning settings WiFi Router  True RMS current/voltage sensing (50/60 Hz)  Protection for single and three-phase motors E300 Electronic Overload Relay WITS Card Smart Device PLC

2. Our Intelligent Solution (The Network) Network Diagram  Performs all telemetry operations HMI  Removal of telemetry outstation  Currently >90% ST Compliant E300 Electronic Overload Relay Why? WiFi Router E300 Electronic Overload Relay WITS Card WITS Card Smart Device PLC

2. Our Intelligent Solution (The Network) Network Diagram  Familiar to site workers. HMI  Programmable.  Easily swappable.  Enables future expansion. E300 Electronic Overload Relay Why?  Allows condition monitoring / predictive maintenance. WiFi Router E300 Electronic Overload Relay WITS Card Smart Device PLC

2. Our Intelligent Solution (The Network) Network Diagram HMI HMI  Familiar to site workers  ST Compliant Mimics  Allows for Rockwell Remote HMI E300 Electronic Overload Relay Why? WiFi Router E300 Electronic Overload Relay WITS Card Smart Device PLC

2. Our Intelligent Solution (The Network) Network Diagram  More efficient HMI  Remote access  Digital First! E300 Electronic Security Overload Relay  WiFi enabled through ESCADA Why? WiFi Router  Hidden SSID (Network Name)  Password protected WiFi  Password protected Smart Device E300 Electronic Overload Relay WITS Card Smart Device PLC

2. Our Intelligent Solution (The Panel) From current to new… Telemetry Outstation Metering Space

2. Our Intelligent Solution (The Panel) 2200mm Telemetry Outstation 1250mm Metering Space

2. Our Intelligent Solution (The Panel) 2200mm Telemetry Outstation 1200mm Metering Space

2. Our Intelligent Solution (The Panel) 2200mm Telemetry Outstation 1200mm Metering Space

2. Our Intelligent Solution (The Panel) Kiosk size reduced by ~20% 2200mm 1750mm 1200mm Metering Space

2. Our Intelligent Solution (The Panel) The New Panel General Arrangement Metering Space

2. Our Intelligent Solution (The Panel) Metering Space

2. Our Intelligent Solution (The Panel) Section 1&2 – Starter Sections Metering Space

2. Our Intelligent Solution (The Panel) Section 3 – The ICA Section Metering Space

2. Our Intelligent Solution (The Panel) Section 4 – The Incomer Metering Space

3. Key Features Custom Routines

3. Key Features Scum Reduction

3. Key Features Scum Reduction Controller Ultrasonic Transducer `

3. Key Features Scum Reduction  Elimination of unwanted solids  Reduced maintenance cost  More efficient system

3. Key Features Tariff Management z z z z Tariff Management  Optimise cost efficiency  Take advantage of cheaper energy

3. Key Features Condition Monitoring Flow Meter Acceptable Unacceptable Flow Rate Flow Rate

3. Key Features Predictive Maintenance Tracking Efficiency Pump 1 Pump 2 Pump Efficiency Alarm Alarm Alarm Jan Apr Feb Mar May Jun Aug Sep Oct Nov Dec Jul Months

3. Key Features WAG-NET Waste Area Group Network

3. Key Features

3. Key Features The operator can use the pre-storm pump down option on ESCADA if required

3. Key Features Or The SSPS can use its own storm criteria from the ODI protection set points.

3. Key Features ODI protection detects volumetric rate of change to determine storm conditions

3. Key Features

3. Key Features

3. Key Features

3. Key Features This SSPS has failed

3. Key Features

3. Key Features Another SSPS has failed

3. Key Features There was enough time to fix the problem

3. Key Features Potential sewer flood prevented

3. Key Features ST Compliant Mimics

3. Key Features Remote HMI In Action This is going to take all day!

3. Key Features Remote HMI In Action This is going to take Wait! This is an intelligent panel! all day!

3. Key Features Remote HMI In Action Simple! Wait! This is an intelligent panel!

4. Lunch / Live Demo

5. Is It Feasible? Cost Benefit Analysis

5. Cost Analysis VS Metering Space Current SSPS Panel Intelligent Panel + Remote HMI £9,133.00 £9,672.00

5. Cost Analysis Capex ~£500 3.9%

5. Cost Analysis Capex ODI Penalty Opex Opex ODI Penalty ~£500 £?? £?? £?? External Sewer Flooding £?? ` 3,031 3.9% £42.8k / No. / Year z z z z Penalty Forecast: £28.3m

5. Cost Analysis (Current vs New) Final Comparison Options Current Solution Intelligent Solution Accessible Code Future Expansion HMI / Remote HMI Condition Monitoring Predictive Maintenance Helping the ODI World £9,133.00 £9,672.00

Special Thanks

Thank you all for listening “Intellectuals solve problems. Intelligent SSPS Panels help to prevent them” – Albert Einstein (ish)