CEMA Graduate Program What is the real world? Please Switch your - - PowerPoint PPT Presentation

▶
cema graduate program
SMART_READER_LITE
LIVE PREVIEW

CEMA Graduate Program What is the real world? Please Switch your - - PowerPoint PPT Presentation

Mar 05, 2023 277 likes •894 views

CEMA Graduate Program What is the real world? Please Switch your Phones to Silent Attendance Register Fire Alarms Assembly Points i. The Journey Ahead Agenda for Today CEMA Program Overview Project Background Our Intelligent

slide-1
SLIDE 1

CEMA Graduate Program

What is the real world?

Please Switch your Phones to Silent Attendance Register Fire Alarms Assembly Points

slide-2
SLIDE 2
  • i. The Journey Ahead

Agenda for Today

???

 CEMA Program Overview  Project Background  Our Intelligent Solution  Key Features  Lunch / Live Demonstration  Feasibility

slide-3
SLIDE 3
  • ii. The Beginning

“We are running a graduate program in conjunction with Rockwell.” “Does anyone have any super keen grads to give us?” “Oh I have one of those!” “I have some too!” Jason Smith Derek James Stephan VB

slide-4
SLIDE 4
  • iii. Meet The Team

James Ballard  Severn Trent Graduate  Electrical Engineer Amar Riaz  Costain Graduate  Electrical Engineer Charlie Farrington  Costain Placement  Maths MSc Student

slide-5
SLIDE 5
  • 1. Project Background

“Intelligence is the ability to adapt to change”

– Stephen Hawking

slide-6
SLIDE 6
  • 1. Project Background

 12 week placement at CEMA  Before starting we needed a firm application idea  Ideas needed to be realistic to our timescale and:

− Show innovation − Challenge ways of thinking − Embrace the ever changing future

 We brainstormed and came up with 3 ideas

slide-7
SLIDE 7
  • 1. Project Background

 We presented our ideas back to CEMA

slide-8
SLIDE 8
  • 1. Project Background

 We presented our ideas back to CEMA

“Idea 1: …………”

slide-9
SLIDE 9
  • 1. Project Background

 We presented our ideas back to CEMA

“Idea 2: …………”

slide-10
SLIDE 10
  • 1. Project Background

 We presented our ideas back to CEMA  And so the project was born:

  • To design an intelligent Submersible Sewage Pumping Station

(SSPS) Panel

“Idea 3: …………”

slide-11
SLIDE 11
  • 1. Project Background

The Current 2 Pump SSPS

Controller Ultrasonic Transducer

`

 Restricted functionality  Difficult future expansion

slide-12
SLIDE 12
  • 1. Project Background

Desired Achievements:

Reduce Footprint

1.

Reduce Total Expenditure

2.

Help to Combat ODIs

3.

Digital First

4.

slide-13
SLIDE 13
  • 2. Our Intelligent Solution

“Good, bad or indifferent, if you are not investing in new

technology, you are going to be left behind”

– Phillip Green

slide-14
SLIDE 14
  • 2. Our Intelligent Solution (The Network)

Network Diagram

E300 Electronic Overload Relay E300 Electronic Overload Relay HMI WITS Card WiFi Router Smart Device PLC

slide-15
SLIDE 15
  • 2. Our Intelligent Solution (The Network)

Why?

 Latest Technology  Diagnostic information  Adjustable trip class 5…30  Test/Reset button  Programmable trip and warning settings  True RMS current/voltage sensing (50/60 Hz)  Protection for single and three-phase motors

Network Diagram

HMI WITS Card WiFi Router Smart Device PLC E300 Electronic Overload Relay E300 Electronic Overload Relay

slide-16
SLIDE 16
  • 2. Our Intelligent Solution (The Network)

WITS Card

Why?

 Performs all telemetry operations  Removal of telemetry outstation  Currently >90% ST Compliant

Network Diagram

HMI WITS Card WiFi Router Smart Device PLC E300 Electronic Overload Relay E300 Electronic Overload Relay

slide-17
SLIDE 17
  • 2. Our Intelligent Solution (The Network)

PLC

Why?

 Familiar to site workers.  Programmable.  Easily swappable.  Enables future expansion.  Allows condition monitoring / predictive maintenance.

Network Diagram

HMI WITS Card WiFi Router Smart Device E300 Electronic Overload Relay E300 Electronic Overload Relay

slide-18
SLIDE 18
  • 2. Our Intelligent Solution (The Network)

Why?

 Familiar to site workers  ST Compliant Mimics  Allows for Rockwell Remote HMI

HMI

Network Diagram

HMI WITS Card WiFi Router Smart Device PLC E300 Electronic Overload Relay E300 Electronic Overload Relay

slide-19
SLIDE 19
  • 2. Our Intelligent Solution (The Network)

WiFi Router Smart Device

Why?

 More efficient  Remote access  Digital First!

Security

 WiFi enabled through ESCADA  Hidden SSID (Network Name)  Password protected WiFi  Password protected Smart Device

Network Diagram

HMI WITS Card PLC E300 Electronic Overload Relay E300 Electronic Overload Relay

slide-20
SLIDE 20
  • 2. Our Intelligent Solution (The Panel)

From current to new…

Telemetry Outstation Metering Space

slide-21
SLIDE 21
  • 2. Our Intelligent Solution (The Panel)

Telemetry Outstation

1250mm 2200mm

Metering Space

slide-22
SLIDE 22
  • 2. Our Intelligent Solution (The Panel)

Telemetry Outstation

2200mm

Metering Space

1200mm

slide-23
SLIDE 23
  • 2. Our Intelligent Solution (The Panel)

Telemetry Outstation

2200mm 1200mm

Metering Space

slide-24
SLIDE 24
  • 2. Our Intelligent Solution (The Panel)

2200mm 1200mm 1750mm

Metering Space

Kiosk size reduced by ~20%

slide-25
SLIDE 25
  • 2. Our Intelligent Solution (The Panel)

The New Panel General Arrangement

Metering Space

slide-26
SLIDE 26

Metering Space

  • 2. Our Intelligent Solution (The Panel)
slide-27
SLIDE 27

Metering Space

  • 2. Our Intelligent Solution (The Panel)

Section 1&2 – Starter Sections

slide-28
SLIDE 28

Metering Space

  • 2. Our Intelligent Solution (The Panel)

Section 3 – The ICA Section

slide-29
SLIDE 29

Metering Space

  • 2. Our Intelligent Solution (The Panel)

Section 4 – The Incomer

slide-30
SLIDE 30

Custom Routines

  • 3. Key Features
slide-31
SLIDE 31
  • 3. Key Features

Scum Reduction

slide-32
SLIDE 32
  • 3. Key Features

Scum Reduction

Controller Ultrasonic Transducer

`

slide-33
SLIDE 33
  • 3. Key Features

 Elimination of unwanted solids  Reduced maintenance cost  More efficient system

Scum Reduction

slide-34
SLIDE 34
  • 3. Key Features

Tariff Management

zzz z

Tariff Management Optimise cost efficiency Take advantage of cheaper energy

slide-35
SLIDE 35
  • 3. Key Features

Condition Monitoring

Flow Meter

Acceptable Flow Rate Unacceptable Flow Rate

slide-36
SLIDE 36
  • 3. Key Features

Predictive Maintenance

Pump Efficiency Months Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Pump 1 Pump 2 Tracking Efficiency Alarm Alarm Alarm

slide-37
SLIDE 37

Waste Area Group Network

  • 3. Key Features

WAG-NET

slide-38
SLIDE 38
  • 3. Key Features
slide-39
SLIDE 39

The operator can use the pre-storm pump down option on ESCADA if required

  • 3. Key Features
slide-40
SLIDE 40

Or The SSPS can use its own storm criteria from the ODI protection set points.

  • 3. Key Features
slide-41
SLIDE 41

ODI protection detects volumetric rate of change to determine storm conditions

  • 3. Key Features
slide-42
SLIDE 42
  • 3. Key Features
slide-43
SLIDE 43
  • 3. Key Features
slide-44
SLIDE 44
  • 3. Key Features
slide-45
SLIDE 45

This SSPS has failed

  • 3. Key Features
slide-46
SLIDE 46
  • 3. Key Features
slide-47
SLIDE 47

Another SSPS has failed

  • 3. Key Features
slide-48
SLIDE 48

There was enough time to fix the problem

  • 3. Key Features
slide-49
SLIDE 49

Potential sewer flood prevented

  • 3. Key Features
slide-50
SLIDE 50
  • 3. Key Features

ST Compliant Mimics

slide-51
SLIDE 51
  • 3. Key Features

Remote HMI In Action

This is going to take all day!

slide-52
SLIDE 52
  • 3. Key Features

Remote HMI In Action

This is going to take all day! Wait! This is an intelligent panel!

slide-53
SLIDE 53
  • 3. Key Features

Remote HMI In Action

Wait! This is an intelligent panel! Simple!

slide-54
SLIDE 54
  • 4. Lunch / Live Demo
slide-55
SLIDE 55
  • 5. Is It Feasible?

Cost Benefit Analysis

slide-56
SLIDE 56
  • 5. Cost Analysis

Current SSPS Panel

£9,133.00

Metering Space

Intelligent Panel + Remote HMI

£9,672.00

VS

slide-57
SLIDE 57
  • 5. Cost Analysis

~£500 3.9%

Capex

slide-58
SLIDE 58
  • 5. Cost Analysis

~£500 3.9%

Capex

`

£??

Opex

£??

Opex

£??

ODI Penalty

£??

ODI Penalty

z z z z

External Sewer Flooding

£42.8k / No. / Year

Penalty Forecast: £28.3m

3,031

slide-59
SLIDE 59
  • 5. Cost Analysis (Current vs New)

Current Solution £9,133.00 Intelligent Solution £9,672.00 Options Accessible Code Future Expansion HMI / Remote HMI Condition Monitoring Predictive Maintenance Helping the ODI World

Final Comparison

slide-60
SLIDE 60

Special Thanks

slide-61
SLIDE 61

Thank you all for listening

“Intellectuals solve problems. Intelligent SSPS Panels help to prevent them”

– Albert Einstein (ish)