Biomass to hydrogen with CCS: can we go negative?
Cristina Antonini and Marco Mazzotti 2020-06-22
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can we go negative? Cristina Antonini and Marco Mazzotti 2020-06-22 - - PowerPoint PPT Presentation
Biomass to hydrogen with CCS: can we go negative? Cristina Antonini and Marco Mazzotti 2020-06-22 1 ELEGANCY - Overview H 2 from electrolysis NG/Biomass Syngas H 2 CO 2 Reforming WGS PSA capture H 2 storage CO 2 NG/Biomass H 2 Syngas H
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Coal/Biomass
CO2 dehydration compression CO2 CO2 H2 transport H2 storage H2 from electrolysis H2 utilization CO2 transport, injection and storage CO2 WP2 Task 1.2 Task 1.3 Task 1.4 Task 1.1 ETHZ, UU ECN ETHZ, UU RUB
WGS NG/Biomass H2 Reforming
Syngas
VPSA WGS CO2 capture PSA H2 Reforming
Basic Oxygen Furnace Gas
WGS SEWGS H2
Industrial process (Steel plant)
2
Syngas
NG/Biomass
NG: Natural Gas WGS: Water-gas shift section (V)PSA: (Vacuum) Pressure swing adsorption SEWGS: Sorption enhanced WGS
CO2
Coal/Biomass
CO2 dehydration compression CO2 CO2 H2 transport H2 storage H2 from electrolysis H2 utilization CO2 transport, injection and storage CO2 WP2
WGS NG/Biomass H2 Reforming
Syngas
VPSA WGS CO2 capture PSA H2 Reforming
Basic Oxygen Furnace Gas
WGS SEWGS H2
Industrial process (Steel plant)
Syngas
NG/Biomass
CO2
3
NG: Natural Gas WGS: Water-gas shift section (V)PSA: (Vacuum) Pressure swing adsorption SEWGS: Sorption enhanced WGS
Goals: 1) Study low-C hydrogen production with CO2 capture and storage
2) Investigate the possibility to deliver negative emissions
VPSA 4
WGS CO2 capture PSA H2 Reforming
Syngas
NG
Feedstock Feedstock conversion Technology – Natural gas (NG) Reforming
NG: Natural Gas WGS: Water-gas shift section (V)PSA: (Vacuum) Pressure swing adsorption
PSA tail gas (CH4, CO, H2) CO2
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Feedstock Feedstock conversion Technology – Natural gas (NG) Reforming
NG: Natural Gas WGS: Water-gas shift section (V)PSA: (Vacuum) Pressure swing adsorption SMR: Steam methane reforming
VPSA WGS CO2 capture PSA SMR
H2O Flue gas Furnace
H2
Syngas PSA tail gas (CH4, CO, H2)
NG
CO2
VPSA WGS CO2 capture PSA 6 SMR
H2O Flue gas PSA tail gas (CH4, CO, H2) Furnace
H2
Syngas
CO2
NG
Feedstock Feedstock conversion Technology – Natural gas (NG) Reforming
NG: Natural Gas WGS: Water-gas shift section (V)PSA: (Vacuum) Pressure swing adsorption SMR: Steam methane reforming
CO2 (60-70 %)
VPSA
CO2
WGS CO2 capture PSA 7 ATR H2
Syngas
Fired heater
Flue gas
ASU
O2 Air H2O
NG
Feedstock Feedstock conversion Technology – Natural gas (NG) Reforming
NG: Natural Gas WGS: Water-gas shift section (V)PSA: (Vacuum) Pressure swing adsorption SMR: Steam methane reforming ATR: Autothermal reforming ASU: air separation unit
PSA tail gas (CH4, CO, H2)
VPSA WGS CO2 capture PSA 8 ATR
H2O
H2
Syngas
ASU
O2 Air Flue gas
NG
CO2
Feedstock Feedstock conversion Technology – Natural gas (NG) Reforming
NG: Natural Gas WGS: Water-gas shift section (V)PSA: (Vacuum) Pressure swing adsorption SMR: Steam methane reforming ATR: Autothermal reforming ASU: air separation unit
Fired heater
PSA tail gas (CH4, CO, H2) CO2 (93-98 %)
VPSA
CO2
9 WGS CO2 capture PSA H2 Reforming
Syngas
NG
Feedstock Feedstock conversion Technology – Natural gas (NG) Reforming
NG: Natural Gas WGS: Water-gas shift section (V)PSA: (Vacuum) Pressure swing adsorption SMR: Steam methane reforming ATR: Autothermal reforming ASU: air separation unit
PSA tail gas (CH4, CO, H2)
VPSA
CO2
WGS CO2 capture PSA H2 10 Reforming
Biogas Upgrading Anaerobic Digestion Biogas
Wet biomass
Syngas
NG/Biomethane
Feedstock Feedstock conversion Technology – Natural gas (NG) – Biomethane from WB Reforming
NG: Natural Gas WGS: Water-gas shift section (V)PSA: (Vacuum) Pressure swing adsorption SMR: Steam methane reforming ATR: Autothermal reforming ASU: air separation unit WB: Wet biomass
PSA tail gas (CH4, CO, H2)
VPSA
CO2
WGS CO2 capture PSA H2 11 Reforming
Biogas Upgrading Anaerobic Digestion Biogas
Wet biomass
Syngas
NG/Biomethane
Feedstock Feedstock conversion Technology – Natural gas (NG) – Biomethane from WB Reforming
NG: Natural Gas WGS: Water-gas shift section (V)PSA: (Vacuum) Pressure swing adsorption SMR: Steam methane reforming ATR: Autothermal reforming ASU: air separation unit WB: Wet biomass
PSA tail gas (CH4, CO, H2)
Negative emissions
CO2
WGS CO2 capture PSA H2 12 Reforming Dry biomass Wood chips
Biogas Upgrading Anaerobic Digestion Biogas
Wet biomass
Syngas
NG/Biomethane
Feedstock Feedstock conversion Technology – Natural gas (NG) – Biomethane from WB Reforming
– Dry biomass (wood) Gasification
NG: Natural Gas WGS: Water-gas shift section (V)PSA: (Vacuum) Pressure swing adsorption SMR: Steam methane reforming ATR: Autothermal reforming ASU: air separation unit WB: Wet biomass
H2O Forestry wood logging Chipping O2
ASU
Air PSA tail gas (CH4, CO, H2)
Gasification Gasification
CO2
WGS CO2 capture PSA H2 13 Reforming
Biogas Upgrading Anaerobic Digestion Biogas
Wet biomass
Syngas
NG/Biomethane
Feedstock Feedstock conversion Technology – Natural gas (NG) – Biomethane from WB Reforming
– Dry biomass (wood) Gasification
NG: Natural Gas WGS: Water-gas shift section (V)PSA: (Vacuum) Pressure swing adsorption SMR: Steam methane reforming ATR: Autothermal reforming ASU: air separation unit WB: Wet biomass DFB: Dual fluidized bed
H2O Forestry wood logging Chipping O2
ASU
Air PSA tail gas (CH4, CO, H2)
Gasification DFB gasifier
Dry biomass Wood chips
Heat
CO2
WGS CO2 capture PSA H2 14 Reforming
Biogas Upgrading Anaerobic Digestion Biogas
Wet biomass
Syngas
NG/Biomethane
Feedstock Feedstock conversion Technology – Natural gas (NG) – Biomethane from WB Reforming
– Dry biomass (wood) Gasification
NG: Natural Gas WGS: Water-gas shift section (V)PSA: (Vacuum) Pressure swing adsorption SMR: Steam methane reforming ATR: Autothermal reforming ASU: air separation unit WB: Wet biomass DFB: Dual fluidized bed
H2O Forestry wood logging Chipping O2
ASU
Air PSA tail gas (CH4, CO, H2)
Flue gas
Char
Gasification Air
Dry biomass Wood chips
Heat
WGS CO2 capture PSA H2 15 Reforming
Biogas Upgrading Anaerobic Digestion Biogas
Wet biomass
Syngas
NG/Biomethane
Feedstock Feedstock conversion Technology – Natural gas (NG) – Biomethane from WB Reforming
– Dry biomass (wood) Gasification
NG: Natural Gas WGS: Water-gas shift section (V)PSA: (Vacuum) Pressure swing adsorption SMR: Steam methane reforming ATR: Autothermal reforming ASU: air separation unit WB: Wet biomass DFB: Dual fluidized bed
H2O Forestry wood logging Chipping O2
ASU
Air PSA tail gas (CH4, CO, H2)
Flue gas
Char
Gasification Air
CO2
CO2 (60 %)
Dry biomass Wood chips
Heat
WGS CO2 capture PSA H2 16 Reforming
Biogas Upgrading Anaerobic Digestion Biogas
Wet biomass
Syngas
NG/Biomethane
Feedstock Feedstock conversion Technology – Natural gas (NG) – Biomethane from WB Reforming
– Dry biomass (wood) Gasification
NG: Natural Gas WGS: Water-gas shift section (V)PSA: (Vacuum) Pressure swing adsorption SMR: Steam methane reforming ATR: Autothermal reforming ASU: air separation unit WB: Wet biomass DFB: Dual fluidized bed
H2O Forestry wood logging Chipping O2
ASU
Air PSA tail gas (CH4, CO, H2)
Flue gas
Char
Gasification Air
CO2
CO2 (60 %)
Negative emissions
Dry biomass Wood chips
WGS PSA H2 17 Reforming
Biogas Upgrading Anaerobic Digestion Biogas
Wet biomass
Syngas
NG/Biomethane
Feedstock Feedstock conversion Technology – Natural gas (NG) – Biomethane from WB Reforming
– Dry biomass (wood) Gasification
NG: Natural Gas WGS: Water-gas shift section (V)PSA: (Vacuum) Pressure swing adsorption SMR: Steam methane reforming ATR: Autothermal reforming ASU: air separation unit WB: Wet biomass DFB: Dual fluidized bed EF: Entrained flow
H2O Forestry wood logging Chipping O2
ASU
Air PSA tail gas (CO, H2) CO2
DFB gasifier EF gasifier
CO2 capture Dry biomass Wood chips
WGS PSA H2 18 Reforming
Biogas Upgrading Anaerobic Digestion Biogas
Wet biomass
Syngas
NG/Biomethane
Feedstock Feedstock conversion Technology – Natural gas (NG) – Biomethane from WB Reforming
– Dry biomass (wood) Gasification
NG: Natural Gas WGS: Water-gas shift section (V)PSA: (Vacuum) Pressure swing adsorption SMR: Steam methane reforming ATR: Autothermal reforming ASU: air separation unit WB: Wet biomass DFB: Dual fluidized bed EF: Entrained flow
H2O Forestry wood logging Chipping O2
ASU
Air PSA tail gas (CO, H2)
DFB gasifier EF gasifier
CO2 capture
CO2 (98 %)
Dry biomass Wood chips
CO2
WGS PSA H2 19 Reforming
Biogas Upgrading Anaerobic Digestion Biogas
Wet biomass
Syngas
NG/Biomethane
Feedstock Feedstock conversion Technology – Natural gas (NG) – Biomethane from WB Reforming
– Dry biomass (wood) Gasification
NG: Natural Gas WGS: Water-gas shift section (V)PSA: (Vacuum) Pressure swing adsorption SMR: Steam methane reforming ATR: Autothermal reforming ASU: air separation unit WB: Wet biomass DFB: Dual fluidized bed EF: Entrained flow
H2O Forestry wood logging Chipping O2
ASU
Air PSA tail gas (CO, H2)
DFB gasifier EF gasifier
CO2 capture
CO2 (98 %)
Dry biomass Wood chips
Negative emissions
WGS CO2 capture PSA H2 20 Reforming
Biogas Upgrading Anaerobic Digestion Biogas
Wet biomass
Syngas
NG/Biomethane
Feedstock Feedstock conversion Technology – Natural gas (NG) – Biomethane from WB Reforming
– Dry biomass (wood) Gasification
NG: Natural Gas WGS: Water-gas shift section PSA: Pressure swing adsorption SMR: Steam methane reforming ATR: Autothermal reforming ASU: air separation unit WB: Wet biomass DFB: Dual fluidized bed EF: Entrained flow
Dry biomass Wood chips
H2O Forestry wood logging Chipping O2
ASU
Air PSA tail gas (CH4, CO, H2) CO2
DFB gasifier EF gasifier
➢ These production chains are modelled in Aspen Plus
WGS CO2 capture PSA H2 21 Reforming
Syngas
NG/Biomethane
Benchmark: amine absorption Standard solvent: Methyl diethanolamine (MDEA)
Lean stream Rich stream Semi-lean stream Gas recycle Shifted syngas Raw H2 CO2 to dehydration and compression Absorber Stripper CO2 HP flash LP flash
NG: Natural Gas WGS: Water-gas shift section (V)PSA: (Vacuum) Pressure swing adsorption LP: Low pressure HP: High pressure
WGS CO2 capture PSA H2 22 Reforming
Syngas
NG/Biomethane
Benchmark: amine absorption Standard solvent: Methyl diethanolamine (MDEA) ➢ Detailed model in Aspen Plus
NG: Natural Gas WGS: Water-gas shift section (V)PSA: (Vacuum) Pressure swing adsorption LP: Low pressure HP: High pressure
Shifted syngas Raw H2 CO2
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➢ Detailed model in Aspen Plus 1) Sensitivity analysis on the process variables 2) Select the decision variables, continuous (𝒚) and discrete (𝒛) 3) Two objective functions to optimize – CO2 capture rate ψ – Total specific equivalent work ω 4) The optimization problem is solved using a genetic algorithm → Pareto Optimum
Process model in Aspen Plus CO2 capture rate: ψ Total specific equivalent work: ω [MJ/kgCO2]
= 𝑛CO2
captured
𝑛CO2
in
= 𝑋
tot
𝑛CO2
captured
min
𝑦,𝑧
𝜕, 1 𝜔 subject to 𝒚min ≤ 𝒚 ≤ 𝒚max 𝒛 ∈ 𝒛𝟐, 𝒛𝟑, … 𝒛𝑶 Multi-objective optimization
Goal: optimize the CO2 capture plant for different H2 production chains
VPSA WGS PSA H2 24 Reforming
Syngas
NG/Biomethane
Novel CO2/H2 separation technology: Vacuum pressure Swing Adsorption
NG: Natural Gas WGS: Water-gas shift section (V)PSA: (Vacuum) Pressure swing adsorption
CO2 capture
PAds PPE1 PHP PBD-vac PAds PPE1
VP
PAds Feed (Shifted Syngas) Hydrogen PHP PPE1 PPE2 PPE2 PPE3 PPE3 PHP PPE3 PBD-vac PPE2 PPE3 PPE1 PPE2 CO2 Tail Gas I Tail Gas II PBD-vac
VP
PBD-vac
VP
Tail Gas III Press PE-BD1 PE-BD2 PE-BD3 BD1 HP BD-vac LP1 LP2 PE-Pr3 PE-Pr2 PE-Pr1 Ads
Natural gas Biomethane Wood chips
VPSA PSA H2 (200 bar) 25 Reforming
Syngas
NG/Biomethane
WGS
SMR: Steam methane reforming ATR: Autothermal reforming CCS: benchmark CO2 capture with MDEA DFB: Dual fluidized bed EF: Entrained flow
Wood chips
H2O O2
ASU
Air PSA tail gas (CH4, CO, H2) CO2
CO2 capture
DFB gasifier EF gasifier
η =
𝐹H2[MW] 𝐹feedstock [MW]
Antonini, C., Treyer, K., Streb, A., van der Spek, M., Bauer, C., & Mazzotti, M. (2020). Hydrogen production from natural gas and biomethane with carbon capture and storage–A techno-environmental
1) The performance of the benchmark and of the novel VPSA process is similar → CCS: Benchmark CO2 capture with MDEA 2) For all technologies presented we developed a detailed model simulation in Aspen Plus 3) The performance of the SMR and ATR processes does not change significantly while using biomethane instead of natural gas 4) When the feedstock is biomass the captured CO2 can deliver negative emissions
Natural gas Biomethane Wood chips
VPSA PSA 26 Reforming
Syngas
NG/Biomethane
WGS
SMR: Steam methane reforming ATR: Autothermal reforming CCS: benchmark CO2 capture with MDEA DFB: Dual fluidized bed EF: Entrained flow
Wood chips
H2O O2
ASU
Air PSA tail gas (CH4, CO, H2) CO2
CO2 capture
DFB gasifier EF gasifier
η =
𝐹H2[MW] 𝐹feedstock [MW]
Antonini, C., Treyer, K., Streb, A., van der Spek, M., Bauer, C., & Mazzotti, M. (2020). Hydrogen production from natural gas and biomethane with carbon capture and storage–A techno-environmental
H2 (200 bar)
27 Wood chips
H2O O2
ASU
Air PSA tail gas (CH4, CO, H2)
DFB gasifier EF gasifier
η =
𝐹H2[MW] 𝐹feedstock [MW]
VPSA WGS PSA H2 SMR
Syngas
NG/Biomethane CO2 capture
CO2
Re-do this plot
SMR: Steam methane reforming ATR: Autothermal reforming CCS: benchmark CO2 capture with MDEA DFB: Dual fluidized bed EF: Entrained flow Antonini, C., Treyer, K., Streb, A., van der Spek, M., Bauer, C., & Mazzotti, M. (2020). Hydrogen production from natural gas and biomethane with carbon capture and storage–A techno-environmental
Natural gas Biomethane Wood chips
VPSA PSA H2 28 ATR
Syngas
NG/Biomethane CO2 capture
PSA tail gas (CH4, CO, H2) CO2
Wood chips
H2O O2
ASU
Air DFB gasifier EF gasifier
η =
𝐹H2[MW] 𝐹feedstock [MW]
WGS
SMR: Steam methane reforming ATR: Autothermal reforming CCS: benchmark CO2 capture with MDEA DFB: Dual fluidized bed EF: Entrained flow Antonini, C., Treyer, K., Streb, A., van der Spek, M., Bauer, C., & Mazzotti, M. (2020). Hydrogen production from natural gas and biomethane with carbon capture and storage–A techno-environmental
Natural gas Biomethane Wood chips Natural gas Biomethane Wood chips
Wood chips
H2O O2
ASU
Air
29 PSA H2 Reforming
Syngas
NG/Biomethane WGS CO2 capture
DFB gasifier EF gasifier PSA tail gas (CH4, CO, H2) CO2
η =
𝐹H2[MW] 𝐹feedstock [MW]
Natural gas Biomethane Wood chips
SMR: Steam methane reforming ATR: Autothermal reforming CCS: benchmark CO2 capture with MDEA DFB: Dual fluidized bed EF: Entrained flow Antonini, C., Treyer, K., Streb, A., van der Spek, M., Bauer, C., & Mazzotti, M. (2020). Hydrogen production from natural gas and biomethane with carbon capture and storage–A techno-environmental
Natural gas Biomethane Wood chips
30 PSA H2 Reforming
Syngas
NG/Biomethane CO2 capture Wood chips
H2O O2
ASU
Air DFB gasifier EF gasifier PSA tail gas (CH4, CO, H2) CO2
η =
𝐹H2[MW] 𝐹feedstock [MW]
WGS
SMR: Steam methane reforming ATR: Autothermal reforming CCS: benchmark CO2 capture with MDEA DFB: Dual fluidized bed EF: Entrained flow Antonini, C., Treyer, K., Streb, A., van der Spek, M., Bauer, C., & Mazzotti, M. (2020). Hydrogen production from natural gas and biomethane with carbon capture and storage–A techno-environmental
31 PSA H2 Reforming
Syngas
NG/Biomethane CO2 capture Wood chips
H2O O2
ASU
Air DFB gasifier EF gasifier CO2
η =
𝐹H2[MW] 𝐹feedstock [MW]
WGS
SMR: Steam methane reforming ATR: Autothermal reforming CCS: benchmark CO2 capture with MDEA DFB: Dual fluidized bed EF: Entrained flow Antonini, C., Treyer, K., Streb, A., van der Spek, M., Bauer, C., & Mazzotti, M. (2020). Hydrogen production from natural gas and biomethane with carbon capture and storage–A techno-environmental
PSA tail gas (CH4, CO, H2) Biomethane Wood chips
32 PSA H2 Reforming
Syngas
NG/Biomethane CO2 capture Wood chips
H2O O2
ASU
Air DFB gasifier EF gasifier CO2
η =
𝐹H2[MW] 𝐹feedstock [MW]
WGS
SMR: Steam methane reforming ATR: Autothermal reforming CCS: benchmark CO2 capture with MDEA DFB: Dual fluidized bed EF: Entrained flow Antonini, C., Treyer, K., Streb, A., van der Spek, M., Bauer, C., & Mazzotti, M. (2020). Hydrogen production from natural gas and biomethane with carbon capture and storage–A techno-environmental
PSA tail gas (CH4, CO, H2) CO2 emitted to the atmosphere CO2 captured and stored (negative emissions)
33
ACT ELEGANCY, Project No 271498, has received funding from DETEC (CH), BMWi (DE), RVO (NL), Gassnova (NO), BEIS (UK), Gassco, Equinor and Total, and is cofunded by the European Commission under the Horizon 2020 programme, ACT Grant Agreement No 691712. This project is supported by the pilot and demonstration programme of the Swiss Federal Office of Energy (SFOE).
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35 PSA H2 Reforming
Syngas
NG/Biomethane CO2 capture Wood chips
H2O O2
ASU
Air DFB gasifier EF gasifier PSA tail gas (CH4, CO, H2) CO2
η =
𝐹H2[MW] 𝐹feedstock [MW]
WGS
SMR: Steam methane reforming ATR: Autothermal reforming CCS: benchmark CO2 capture with MDEA DFB: Dual fluidized bed EF: Entrained flow Antonini, C., Treyer, K., Streb, A., van der Spek, M., Bauer, C., & Mazzotti, M. (2020). Hydrogen production from natural gas and biomethane with carbon capture and storage–A techno-environmental
Natural gas Biomethane Wood chips