Buc kling Pin De vic e s Peter Boulos MEA Sales Manager BS&B - - PowerPoint PPT Presentation

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Buc kling Pin De vic e s Peter Boulos MEA Sales Manager BS&B - - PowerPoint PPT Presentation

Mar 16, 2024 327 likes •621 views

Buc kling Pin De vic e s Peter Boulos MEA Sales Manager BS&B Specialty Valves Peter.Boulos@bsbsystems.ae 1 BPRV Design and Development Designed as: A non-reclosing reclosable Pressure Relief Device An alternative

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SLIDE 1

1

Buc kling Pin De vic e s

Peter Boulos MEA Sales Manager BS&B Specialty Valves Peter.Boulos@bsbsystems.ae

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SLIDE 2

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BPRV Design and Development

  • Designed as:

A non-reclosing ‘reclosable’ Pressure Relief Device

– An alternative non-reclosing Pressure Relief Device

  • Usually Rupture Disks.

– An alternative to reclosing Pressure Relief Valves

  • API series and pilot operated valves.

– To Provide in-line Pressure or Vacuum relief

  • Easy to upgrade a rupture disk position
  • Installed directly between companion flanges

– To offer quick and simple External reset, without

  • pening flanges/piping!
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SLIDE 3

Buc kling Pin type s

3

Buckling Pin relief Valve BPRV Inline Body Configuration Bucking Pin API Series Valve BPAV Angle Body Configuration

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SLIDE 4

Ho w it wo rks?

4

  • Offse t sha ft b utte rfly va lve c o nc e pt.
  • T

he o ffse t o f the sha ft re sults in a turning mo me nt

  • Mo me nt is tra nsfe rre d to fo rc e to b uc kle the PIN.
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SLIDE 5

5

E nc lo sure & Me c ha nism

1. 2 3 4 5 6 7 8 9 10 10

PART LIST IDENTIFICATION 1. Set Screw 2. Buckling Pin 3. Pin Holder 4. Stop Block 5. Latch 6. Input Arm 7. Trigger 8. Lever Arm 9. Pivot Assembly 10. Contact Points

11

11. Bumper

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SLIDE 6

6

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SLIDE 7

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SLIDE 8

Re pla c ing Buc kling Pin

8

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SLIDE 9

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Buc kling Pin Re lie f Va lve Se t Pre ssure Co ntro l

Ba se d o n E ule r’s L a w* whic h a llo ws us to pre dic t the c o mpre ssive lo a d re q uire d to b uc kle the pin

*1776 German scientist

L D

Force to make pin buckle

2 4

E L D 

̴

E: Modules elasticity

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SLIDE 10

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60” BPRV te sting

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SLIDE 11

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Se nso r - I ndic a to r

  • BPRV Clo se d-Gre e n
  • Se nso r E

nc lo sure is to I P66 / Ne ma 4 o r 4X’ o the rs b y re q ue st

  • Ca b le s c a n b e c o nduit

c o nne c te d

  • Se nso r switc h to b e

e le c tric a lly spe c ifie d b y use r to me e t lo c a l e le c tric a l sta nda rds

Se nsor installe d on fr e e e nd of shaft

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SLIDE 12

12

Buc kling Pin Ca rtridg e SAF

  • T
  • PI

N

pate nt pe nding

  • Ca rtridg e is a push fit &

pull o ut c o mpo ne nt

  • Ca rtridg e is a 1-wa y fit

c o mpo ne nt

  • Use d pin is visib le thro ug h

pla stic tub e

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SLIDE 13

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BPRV Re spo nse T ime

  • a func tio n o f se t pre ssure ….

Ba se d upo n a n 8” No mina l Size ; Se t Pre ssure (psi) Re spo nse T ime (mse c )

10 160 21 105 45 75 100 55 142 45 210 40 267 35

Re spo nse time de fine d a s the pe rio d fro m first ro ta tio n o f the sha ft to la tc he d full o pe n.

Compar e s to typic al pr e ssur e r e lie f valve r e sponse time s of 100~500 mse c

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SLIDE 14

International Codes & Standards

Buckling Pin Valves are recognized by the following standards as an alternative to spring loaded valves and rupture disks:

– ASME Section VIII UG-138 - UD stamp Required

  • F
  • rma lly kno wn a s ASME

Co de Ca se 2091-3

  • Buc kling pin de vic e s ma y b e use d a s de sc rib e d b e lo w:

(1) A b uc kling pin de vic e ma y b e use d a s the so le

pre ssure re lie ving de vic e o n a ve sse l.

(2) A UD sta mpe d b uc kling pin de vic e ma y b e

insta lle d b e twe e n a pre ssure re lie f va lve a nd the ve sse l pro vide d

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SLIDE 15

International Codes & Standards

Buckling Pin Valves are recognized by the following standards as an alternative to spring loaded valves and rupture disks:

– API 520 / 521 / 526 / 537

  • Buc kling pin de vic e s a re c o mpre ssio n-lo a de d pin-a c tua te d

de vic e s a nd a re the mo st e xte nsive ly use d type o f pin- a c tua te d de vic e

– EU Pressure Equipment Directive

  • E

N I SO 4126-2

  • Requires a “CE Mark” for all pressure relief devices over 0.5 barg

– ISO 9001 Quality Systems Certification

  • BS&B’s Manufacturing and assembly facilities are ISO 9001

Certified.

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SLIDE 16

16

F la re Applic a tio n

  • Ma ny c usto me rs a re mo ving

to wa rds e missio n re duc tio ns pro je c ts a nd c lo se d fla re syste ms c a n b e use d to o b ta in ra ndo m fla ring inste a d o f c o nsta nt fla ring (27% re duc tio n).

  • T

he BPRV is use d a s a re lie f de vic e

  • n the b ypa ss o f the c o ntro l va lve

inc a se it sho uld fa il c lo se d, in a c c o rda nc e with API 537.

From API 537: “Flare system safety considerations require valve bypasses, each

  • f which must contain a fail-safe device (rupture disk or buckling pin)."

To Flare Fail Open Quick Control Valve Buckling Pin Valve

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SLIDE 17

17

Flash

F la re Applic a tio n

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SLIDE 18

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F la re Applic a tio n

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SLIDE 19

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Buckling Pin Valves - Applications

ESP Pump Protection

BPRV Closed – Fluid pumps freely to Oil/Water separator BPRV Open – Flow line blocked, flow recirculates to well casing

Advantages of the BPRV in this Application

  • Pump is protected by a mechanical fail safe device
  • Well oil/water column is maintained even with a blocked outflow pipe, reduces the

potential of the well drying out and needing to be re drilled

  • BPRV latches when open, eliminates chattering thus flow and pressure to pump are

constant, reduces system hysteresis and therefore improves plant reliability

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SLIDE 20

She ll T ub e He a t e xc ha ng e r

20

The BPRV has been used to protect the shell side due to the fast response time. Reducing the downtime compared to the rupture disks.

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SLIDE 21

The Buckling Pin API-Series Relief Valve

BPAV

21

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SLIDE 22

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The Buckling Pin API-Series Relief Valve – BPAV*

  • The First API Series

Buckling Pin Relief Valve

  • Same body Configuration

as API Safety Relief Valves

  • Piping Dimensions are

API Standard *US & International Patents Pending

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SLIDE 23

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The Buckling Pin API-Series Relief Valve

  • Buckling Pins are

installed with cap-screw

  • Only takes minutes to

reset!

  • The Calibrated Pin

certifies the device!!!

  • Operate to 90% of set

pressure with no simmering!

  • No orifice, high capacity
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SLIDE 24

Closed Open

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SLIDE 25

Pro duc t Ca pa b ilitie s

  • BPRV - I

nline

– Size s, 2” ~ 60” – Pre ssure s, 1 psig ~ 2250 psig – T e mpe ra ture , -196C ~ +260C – T

  • le ra nc e s, +/ - 5%, +/ - 2 psi le ss tha n 40 psig

– Ga s / L iq uid / Multi Pha se Me dia

  • BPAV (-R) – API

Se rie s

– Size s, 1” x 1.5” ~ 12” x 14” – Pre ssure s, 1 psig ~ 5000 psig – T e mpe ra ture s, -250 C ~ + 327 C – T

  • le ra nc e s, +/ - 5%, +/ - 2 psi le ss tha n 40 psig

– Ga s / L iq uid / Multi Pha se Me dia

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Afte r Sa le s F

  • c us
  • BS&B is the re to suppo rt
  • ur c usto me r a nywhe re

in the wo rld

  • BS&B supplie s

Co mple te T ra ining se mina rs to o pe ra to rs.

  • BS&B se rvic e e xpe rts

c a n supe rvise insta lla tio n, c o mmissio ning a nd g ive pre ve nta tive ma inte na nc e tra ining .

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SLIDE 27

E nd Use r Re fe re nc e L ist

E ne r gy Industr y

  • E

xxon - Baytown, T e xas

  • E

sso – Kome , Chad

  • Ar

amc o - Saudi Ar abia

  • SABIC – Saudi Ar

abia

  • Impe r

ial Oil – Ontar io, Canada

  • Pe tr
  • br

as - Br azil

  • PDVSA - Ve ne zue la
  • BP/ Amoc o – UK/ USA/ Aze r

baijan

  • She ll – Singapor

e / Nige r ia/ Br une i/ Abe r de e n

  • Conoc oPhillips – USA / Canada
  • T

alisman E ne r gy – UK

  • Che vr
  • n-T

e xac o – Kazakhstan

  • PE

T RONAS – Malaysia

  • Woodside , Pluto L

NG – Austr alia

  • NGC – Ne w Ze aland
  • ADMA OPCO – UAE
  • E

nCana – Canada

  • Che vr
  • n Amose as – Indone sia
  • Qatar

Gas – Qatar

  • Qatar

Pe tr

  • lum - Qatar
  • Bor

uge 2 – UAE

  • T

r ansCanada - Canada

  • Conoc oPhillips, Dar

win L NG – Austr alia

  • Gr

ain L NG – UK

  • Japan Pe tr
  • le um and E

xplor ation – Japan

  • Inpe x Cor

por ation - Japan

  • Pe tr
  • fac – UK
  • Ke ye r

a – Albe r ta, Canada

  • GASCO – UAE
  • PDO – Oman

Pr

  • c e ss Industr

y

  • Me r

c k - Danville , Pa, USA

  • Unoc al - Ke nai, Alaska, USA
  • Hoe c hst Ce lane se – T

e xas, USA

  • Dow – Ge r

many & Canada

  • DuPont – Ke ntuc ky, USA
  • GE

Plastic s – Indiana, USA

  • Se ve r

n T r e nt – UK

  • UCB – S. Car
  • lina, USA
  • IMC – Mic higan, USA
  • Hanfor

d Nuc le ar – Washington, USA

  • Dow E

quate – Kuwait

  • Car

ibbe an Nitr

  • ge n – T

r inidad & T

  • bago
  • Che vr
  • n Phillips – USA / Saudi Ar

abia

  • Pittsbur

gh Paints Gr

  • up, PPG – USA
  • ME

W – Kuwait

  • Nova Che mic al – Albe r

ta, Canada

  • Pe r

u L NG - Pe r u

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SLIDE 28

Questions?

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