Best of the Betters: 2020 Better Project and 2_Title Slide Better - - PowerPoint PPT Presentation

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Best of the Betters: 2020 Better Project and 2_Title Slide Better - - PowerPoint PPT Presentation

Best of the Betters: 2020 Better Project and 2_Title Slide Better Practice Presentations Wednesday, June 10 11:00 am-12:30 pm ET Alexander Zhang Lineage Logistics Submit Questions www.slido.com event code #bbsummit then go to room Best of


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2_Title Slide

Best of the Betters: 2020 Better Project and Better Practice Presentations

Wednesday, June 10 11:00 am-12:30 pm ET

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Alexander Zhang

Lineage Logistics

Submit Questions www.slido.com event code #bbsummit then go to room “Best of the Betters”

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Blast Freezing Process and Design Optimization

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Alexander Zhang, Senior Systems Engineer Lineage Logistics Data Science

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WHAT IS LINEAGE?

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BLAST FREEZING

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BLAST PRODUCT

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BLAST FREEZER

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1.

  • 1. Bla

last Temperature and Refrigeration

  • Cells need appropriate refrigeration capacity to remove product heat load

2.

  • 2. Bla

last Air irflow

  • Cells need appropriate structural design for consistent, evenly-distributed airflow to

cool all product within a cell

WHAT MAKES A GOOD BLAST CELL?

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PROBLEM ASSESSMENT

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PROBLEM ASSESSMENT

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“TUNNEL CELL” R&D

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DENSITY | CASE STUDY: PALLET MOLES CFD SIMULATION

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TEST BUILD

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Tunnel Cell ll

EXPERIMENTAL RESULTS

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BLAST CELL CONCEPT W/GUIDED AIRFLOW

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GUIDED AIRFLOW

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MODULAR

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TEMPERATURE COMPARISON

Standard Backthrow Blast Cell Guided Airflow Blast Cell

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AIRFLOW COMPARISON

Standard Backthrow Blast Cell Guided Airflow Blast Cell

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TEST BUILD

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TEST BUILD

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EXPERIMENTAL RESULTS

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Table 1 Time and Energy Savings of ZFD Design Annual Projection Standard Blast ZFD Blast Runtime, hours 7,514 3,653 # of Blast Cells 5 5 Product Blasted, lbs. 56,356,802 56,356,802 Total Power Consumption, kWh 3,844,273 3,215,860 Energy Efficiency, kWh/pallet 122.8 102.7

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FUTURE IMPROVEMENTS

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PIC OF THE PATENT

  • Karmarkar (1986):

algorithm using interior point method faster than simplex for sets with many vertices

  • Nesterov and

Nemirovski (1994): class of linear barriers that guarantee convergence in P

MODULAR TUNNEL BLAST CELL

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GUIDED AIRFLOW BLAST CELL

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Thank You!