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Active substances from starting materials to ASMFs SME Workshop 04 April 2014 Ruben Pita European Medicines Agency An agency of the European Union General inform ation - contents, structure, guidance Requirements for Active Substance


  1. Active substances from starting materials to ASMFs SME Workshop – 04 April 2014 Ruben Pita European Medicines Agency An agency of the European Union

  2. General inform ation - contents, structure, guidance Requirements for Active Substance dossier submission: - Annex I of Directive 2001/ 83/ EC - Notice to Applicants Volume 2B (… ) Quality standards and Guidance: - QWP Guidance - ICH guidance - European Pharmacopoeia (… ) 1 Active substances - SME Workshop - 2014

  3. Chem ical entity - Definitions Not a biological “A biological substance is a substance that is produced by or extracted from a biological source and that needs for its characterisation and the determination of its quality a combination of physico-chem ical-biological testing , together with the production process and its control” Not a herbal “(… ) whole, fragmented or cut plants, plant parts, algae, fungi, lichen in an unprocessed, usually dried form but sometimes fresh” not subject to any step of chemical synthesis 2 Active substances - SME Workshop - 2014

  4. General inform ation – Sections of Module 3.2.S Control General I nform ation Stability Manufacture Container Closure System Reference Characterisation Standards 3 Active substances - SME Workshop - 2014

  5. Defining the active substance • Different polymorphic forms • Chiral substances • Multicomponent active substances • Other relevant properties, e.g. nanomaterials • Mixtures (active + active or excipients) • Expression of Strength (active moiety vs salt/ hydrate) • in situ formation 4 Active substances - SME Workshop - 2014

  6. Manufacture - Manufacturing process • Declaration of all manufacturing sites involved, in which steps, with which synthetic options • Description of the manufacturing in the form of a flow diagram and sequential procedural narrative, see ICH M4Q • Guideline on process validation, principles also valid for active substances “inform ation on validation of non-sterile active substances is not required in the dossier” 5 Active substances - SME Workshop - 2014

  7. Manufacture - Selection of Starting Materials • Definition of the beginning of the regulated synthesis and selection of starting materials - ICH Q11 • Driven by the understanding of all critical steps of the manufacturing process that may impact on the impurity profile of the active substance 6 Active substances - SME Workshop - 2014

  8. Manufacture - Selection of Starting Materials GMP (ICH Q7) starts with the first use of a starting material GMP com pliance together w ith an appropriate control strategy provides assurance of quality of the drug substance • Defined chemical properties and structure, not a non-isolated intermediate • Significant structural fragment • Adequate specification • Representative of the overall synthetic process Declaration of all sites - GMP com pliance (QP declaration) 7 Active substances - SME Workshop - 2014

  9. Discussions at QW P CT on Starting Materials 8 Active substances - SME Workshop - 2014

  10. Manufacturing process developm ent • Critical Quality Attributes of the active substance in the finished product (manufacturing and in vivo aspects) • Manufacturing changes during pharmaceutical development and clinical trials • potential impact to the safety/ efficacy profile of the product • supported by adequate in vitro/ in vivo data, as appropriate • Satisfactory control of the manufacturing process, particularly when end testing may not fully control all attributes of the active substance 9 Active substances - SME Workshop - 2014

  11. Characterisation - Impurities • Origin of materials – e.g. TSE, DNA • Understanding the origin and fate of all potential impurities • Reagents • Residual solvents • Process intermediates • Metal catalysts • By-products and Carry-over impurities from raw materials • Degradation products • Limits and approach dependent on the type of product (synthetic, semi-synthetic, fermentation, e.g. antibiotics, radiopharmaceuticals) • Genotoxic impurities 10 Active substances - SME Workshop - 2014

  12. Control – Specification & Methods • Polymorphism • Description • Chirality • Identification • Water content • Impurities • Microbiological quality • Assay and/ or potency • Additional properties active substance/ finished product development data, pharmacopoeial standards, test data used in toxicology/ clinical studies, and stability studies • Substances for Pharmaceutical Use, Ph.Eur no. 2034 • Control of Impurities for Pharmaceutical Use, Ph.Eur. 5.10 • NtG Test procedures and Acceptance Criteria for New Drug Substances and New Drug Products • NfG Validation of Analytical Procedures: Text and Methodology 11 Active substances - SME Workshop - 2014

  13. Control – Batch Analyses - Batch data from pre-clinical and clinical studies - At least 3 consecutive batches of not less than 10 % of the commercial scale - Demonstrate compliance with limits using the proposed analytical methods 12 Active substances - SME Workshop - 2014

  14. Stability • Forced degradation studies • Stress conditions • Accelerated, intermediate and long-term data • Others (e.g. climatic zones outside Europe) Which batches? What container closure system? (identical/ representative/ different) Special labelling requirements? (e.g. store in original package) Link to QWP stability guidance 13 Active substances - SME Workshop - 2014

  15. Subm ission of data • Open file • Active Substance Master File (ASMF) • Certificate of Suitability - EDQM eSubmission Guidance 14 Active substances - SME Workshop - 2014

  16. Active Substance Master File (ASMF) • Protection of confidential intellectual property or 'know-how' of the manufacturer of the active substance • Scope - only for well-defined active substances, such as: • New active substances • Existing active substances not included in the European Pharmacopoeia (Ph. Eur.) or the pharmacopoeia of an EU Member State • Pharmacopoeial active substances included in the Ph. Eur. or in the pharmacopoeia of an EU Member State • Chemical or Herbal • Biologicals, excipients and finished products excluded 15 Active substances - SME Workshop - 2014

  17. Active Substance Master File (ASMF) • Same information as in an open file but data divided in two parts • A pplicant’s P art (also included in Module 3.2.S) • R estricted P art (only available to Competent Authorities) • In case of more than one supplier of the active substance, a consolidated specification should be submitted in Module 3.2.S • Strongly recommended to consult the available submission guidance: • EMA Pre-submission guidance, Q&A no. 24 • Joint ASMF WG, Q&A 16 Active substances - SME Workshop - 2014

  18. Active Substance Master File (ASMF) Recognised that the sam e ASMF is used in different products & across different procedures Frequent Reduced Increased ASMF Duplicated Divergent oversight of workload updates assessment decisions the ASMF (all parties) (at NCA request) 17 Active substances - SME Workshop - 2014

  19. ASMF Assessm ent W orksharing Procedure A simple way for Competent Authorities to share assessment report for the same version of the ASMF ASMF ASMF EU/ ASMF Letter of Submission assessment repository Access 1 Details report number Form 2 repository 1 Annex 2 and 2 Annex 3 of CHMP/ QWP/ 227/ 02 Rev 3/ Corr Guideline on the ASMF procedure 18 Active substances - SME Workshop - 2014

  20. ASMF W orksharing Designed to operate w ithin existing legislation, regulatory procedures and tim etables NO I MPACT ON PROCEDURE TI MI NGS Reduces CA Improves requests for oversight of ASMF updates the ASMF Reduces workload Harmonises ASMF & MA holders ASMF (plus Competent assessment Authorities) 19 Active substances - SME Workshop - 2014

  21. Questions ? 20 Active substances - SME Workshop - 2014

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