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ABOUT US ABOUT US Century Industrial Products is a professionally - - PowerPoint PPT Presentation
ABOUT US ABOUT US Century Industrial Products is a professionally - - PowerPoint PPT Presentation
ABOUT US ABOUT US Century Industrial Products is a professionally managed company engaged in Century Industrial Products is a professionally managed company engaged in manufacturing Conveyor Belting and various products being used in the
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We have yearly capacity of 2 lakh Sq.Mtr. Textile Conveyor belt manufacturing capacity at this moment in our state of the art plant facility with excellent in house laboratory facility for all kind of testing. Our plant is situated at DANKUNI close to NH2 and KOLKATA & HALDIA PORT. We have enough land for future expansion. At present our covered area is 40,000 Sq. ft. and total land area 3.5 Acres. Our services are focused on Steel, Mining, Coal, Cement, Fertiliser, Road Construction, Mineral Processing Industries and Thermal Power Stations. We have yearly capacity of 2 lakh Sq.Mtr. Textile Conveyor belt manufacturing capacity at this moment in our state of the art plant facility with excellent in house laboratory facility for all kind of testing. Our plant is situated at DANKUNI close to NH2 and KOLKATA & HALDIA PORT. We have enough land for future expansion. At present our covered area is 40,000 Sq. ft. and total land area 3.5 Acres. Our services are focused on Steel, Mining, Coal, Cement, Fertiliser, Road Construction, Mineral Processing Industries and Thermal Power Stations.
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QUALITY ASSURANCE
We at CENTURY Procure raw materials from reputed suppliers preferably from
- riginal source of manufacture. We use fabrics form SRF, OLBO, MIT. Other
important raw materials like carbon form PCBL, HITECH; Acclerator, Vulcanizing Agents antioxidants from BAYER, NOCIL/PIL, MERCHEM etc. Thorough internal checks of each and every incoming materials are done in QUALITY CONTROL LAB and then materials are released for production . All mixed , semi finished and finished materials are tested as per best practices. QAP and records are made available at each and every point of production. A) Our mixing of compounds are done in enclosed chamber. B) We have four station building table which maintains uniform tension in all the plies assembled together. C) Wide range of belt curing presses are available with pre-stretching
- arrangements. We can produce width from 200 mm to 2400 mm.
D) Versatile fully computerized UTM available for belt strength and elongation checks. E) Ageing ovens are equipped with time and temperature recording system. F) DIN Abrasion test machine is made available for checking wear resistance properties of cover compounds. G) Rheometer is available to check mixed compounds rheo-logical behaviour. H) For F.R. belt test we are equipped with drum friction test, flame cabinet and surface resistivity test apparatus. We have a fully equipped test laboratory for in-house development and design activities. We at CENTURY Procure raw materials from reputed suppliers preferably from
- riginal source of manufacture. We use fabrics form SRF, OLBO, MIT. Other
important raw materials like carbon form PCBL, HITECH; Acclerator, Vulcanizing Agents antioxidants from BAYER, NOCIL/PIL, MERCHEM etc. Thorough internal checks of each and every incoming materials are done in QUALITY CONTROL LAB and then materials are released for production . All mixed , semi finished and finished materials are tested as per best practices. QAP and records are made available at each and every point of production. A) Our mixing of compounds are done in enclosed chamber. B) We have four station building table which maintains uniform tension in all the plies assembled together. C) Wide range of belt curing presses are available with pre-stretching
- arrangements. We can produce width from 200 mm to 2400 mm.
D) Versatile fully computerized UTM available for belt strength and elongation checks. E) Ageing ovens are equipped with time and temperature recording system. F) DIN Abrasion test machine is made available for checking wear resistance properties of cover compounds. G) Rheometer is available to check mixed compounds rheo-logical behaviour. H) For F.R. belt test we are equipped with drum friction test, flame cabinet and surface resistivity test apparatus. We have a fully equipped test laboratory for in-house development and design activities.
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OUR CUSTOMERS
McNally Bharat Engg Co. Ltd. T R F Ltd. Tata Chemicals Ltd. Bhushan Power & Steel Ltd. Mazagon Dock Ltd., Mumbai. Electro Zavod (India) Pvt. Ltd. Eastern Naval Command. Ion-Exchange (India) Ltd. Lhaki Cement. (Bhutan) Rashmi Cement Limited. Rourkela Steel Plant (SAIL). The Tinplate Co. of India Ltd. Titagarh Wagons Ltd. CDE Asia Ltd. Rifle Factory ( Ichapore). Orient Paper Mills. Jindal India Ltd. Sempertrans Nirlon Pvt. Ltd. East India Paper Mills. Texmaco Ltd. Lanco Industries Ltd. BRG Iron & Steel Co. Pvt. Ltd. Ess Dee Aluminium Ltd. Kiswok Industries Pvt. Ltd. Nezone Strips Ltd. I T R. Thermax Ltd. Phoenix Yule Ltd. Mitsubishi Corpp Pvt. Ltd. Hindustan Copper Ltd. Seimens VAI Uranium Corporation of India
Ltd.
McNally Bharat Engg Co. Ltd. T R F Ltd. Tata Chemicals Ltd. Bhushan Power & Steel Ltd. Mazagon Dock Ltd., Mumbai. Electro Zavod (India) Pvt. Ltd. Eastern Naval Command. Ion-Exchange (India) Ltd. Lhaki Cement. (Bhutan) Rashmi Cement Limited. Rourkela Steel Plant (SAIL). The Tinplate Co. of India Ltd. Titagarh Wagons Ltd. CDE Asia Ltd. Rifle Factory ( Ichapore). Orient Paper Mills. Jindal India Ltd. Sempertrans Nirlon Pvt. Ltd. East India Paper Mills. Texmaco Ltd. Lanco Industries Ltd. BRG Iron & Steel Co. Pvt. Ltd. Ess Dee Aluminium Ltd. Kiswok Industries Pvt. Ltd. Nezone Strips Ltd. I T R. Thermax Ltd. Phoenix Yule Ltd. Mitsubishi Corpp Pvt. Ltd. Hindustan Copper Ltd. Seimens VAI Uranium Corporation of India
Ltd.
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Plant & Machinery
Calendering Machines Kneeder Machines Hydraulic Presses Sheet Cutting Machines Mixing Mills Air Compressors Air Compressors Water Softener Plants Churner Machines Belt Building Machines Autoclave (vulcaniser)
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Plant & Machinery
Fabric Spreading
Machines
Coal Fired Boiler Electric Heat Chambers Generator (DG) PU Vacuum M/c PU Vacuum M/c Bench Grinder Machines
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Nylon-Nylon (NN/PP) & Polyester-Nylon (EP)Belting Technical data Sheet
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Minimum Pulley Diameters for Conveyor Belt System
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HANDLING & STORAGE OF CONVEYOR BELT AT SITE
Do not drop the roll of belting from the transporting vehicle. When off loading rolls or drums of belting, use skids or crane to avoid risk or damage of gouging the cover or damaging the edges The belt should be stored in the original packing(provided by the manufacturer) in an upright position, until required for use. The belt roll should be suspended where possible by means of a bar through its center with the bar parallel to the ground. If the roll is unpacked, a piece of board or any separator must be placed between the slings to protect the belt edges. Belt edges in contact with the floor may prove detrimental to belt life. When the drum is taken out for use the direction of rolling the reel should be the same as the winding direction of the belt in order to avoid loosening of the roll. If an unpacked belt is to be moved by rolling, the roll must be rotated in the same direction as that is which the belt was rolled up. Otherwise, the belt may get displaced and the roll becomes telescopic, thus making it difficult to hang the roll onto the unrolling trestle/stand. The ideal place is a cool, dark room, free from moisture, heat or frost. Contact with all types of oils, solvents and corrosive liquids should be avoided. Ozone generated from ultra violet light of electric welding and electric substations also accelerates the ageing
- f natural rubber through oxidation. Hence, the belts should not be placed near an ozone
generating source. Heat, direct or indirect sunlight, promotes oxidation of natural rubber. Thus, windows in storage rooms should be painted red or red-yellow, and belting should not be stored near steam pipes, generators or motors. Used belts should be thoroughly cleaned and dried prior to storage. Do not drop the roll of belting from the transporting vehicle. When off loading rolls or drums of belting, use skids or crane to avoid risk or damage of gouging the cover or damaging the edges The belt should be stored in the original packing(provided by the manufacturer) in an upright position, until required for use. The belt roll should be suspended where possible by means of a bar through its center with the bar parallel to the ground. If the roll is unpacked, a piece of board or any separator must be placed between the slings to protect the belt edges. Belt edges in contact with the floor may prove detrimental to belt life. When the drum is taken out for use the direction of rolling the reel should be the same as the winding direction of the belt in order to avoid loosening of the roll. If an unpacked belt is to be moved by rolling, the roll must be rotated in the same direction as that is which the belt was rolled up. Otherwise, the belt may get displaced and the roll becomes telescopic, thus making it difficult to hang the roll onto the unrolling trestle/stand. The ideal place is a cool, dark room, free from moisture, heat or frost. Contact with all types of oils, solvents and corrosive liquids should be avoided. Ozone generated from ultra violet light of electric welding and electric substations also accelerates the ageing
- f natural rubber through oxidation. Hence, the belts should not be placed near an ozone
generating source. Heat, direct or indirect sunlight, promotes oxidation of natural rubber. Thus, windows in storage rooms should be painted red or red-yellow, and belting should not be stored near steam pipes, generators or motors. Used belts should be thoroughly cleaned and dried prior to storage.
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SPECIAL & IMPROVED HEAT RESISTANT BELTS
We have developed Thermo Shield-250 Grade of belting for carrying material of temperature 220°c – 250°c continuous and occasional peak load can have temperature upto 350°c (red hot on fine beds are also acceptable).
Material like clinker, sinter, burnt lime can be carried without any crack formation on cover during its service period. The carcass inter ply compound is so designed that it provides superior bond strength between plies and cover to ply to resist ply and cover separation / ballooning in carcass as the high temperature ageing drop is designed to minimum.
These types of belts are designed to restrict crack formation on cover which eliminates choking of belt return path from spillage of fine materials within the cracks on belt surface.
The usage of high melting point special fabric and heat resistant special polymers keep in flex fatigue to a minimum level in high heat exposure.
Even in our normal HR-150°c application belts, we offer cover ageing condition 125°c for 168 hours rather than IS – 1891 (ii) specification 125°c for 72 hours maintaining the ageing drop same as specified max in IS 1891(ii). This improved cover compound design takes care of uncertainty of material temperature coming on belt to some extent and delay the crack initiation of cover for HR-120 and HR-150 Gr. Belts.
We have developed Thermo Shield-250 Grade of belting for carrying material of temperature 220°c – 250°c continuous and occasional peak load can have temperature upto 350°c (red hot on fine beds are also acceptable).
Material like clinker, sinter, burnt lime can be carried without any crack formation on cover during its service period. The carcass inter ply compound is so designed that it provides superior bond strength between plies and cover to ply to resist ply and cover separation / ballooning in carcass as the high temperature ageing drop is designed to minimum.
These types of belts are designed to restrict crack formation on cover which eliminates choking of belt return path from spillage of fine materials within the cracks on belt surface.
The usage of high melting point special fabric and heat resistant special polymers keep in flex fatigue to a minimum level in high heat exposure.
Even in our normal HR-150°c application belts, we offer cover ageing condition 125°c for 168 hours rather than IS – 1891 (ii) specification 125°c for 72 hours maintaining the ageing drop same as specified max in IS 1891(ii). This improved cover compound design takes care of uncertainty of material temperature coming on belt to some extent and delay the crack initiation of cover for HR-120 and HR-150 Gr. Belts.
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CENTURY RANGE OF NN & EP BELTINGS
Belt Width : 200mm to 2400mm
- No. of Plies : 2 to 8
Edge Construction : Cut & Moulded/Protected Breaker Position on : Top, Top & Bottom, Floating Breaker Type : Leno, Trans Cord, Rip Protection Length (M) : 200-250. Higher Length Possible but Dependent on Weight & Height for safe Transportation. Duty & Type : General /Medium, Heavy/ Extra Heavy
GRADE OF COVERS
GENERANL PURPOSE HEAT RESISTANT OIL & CHEM RESISTANT FIRE RESISTANT FOOD GRADE GENERANL PURPOSE HEAT RESISTANT OIL & CHEM RESISTANT FIRE RESISTANT FOOD GRADE
M24, N17 – IS 1891 (I) HR 125°C – IS 1891(II) O.R. – IS 1891 (III) FR – CAN-CAS-M422- M87-C HYGIENIC – IS 1891 (IV) M, N – AS 1932 HR 150°C – IS 189(II) O.R-HR120 – IS 1891(III)&(II) FR – IS0 340 (With Cover) * M, N – SABS HR 200°C – ISO 4145 (1&2) O.R-FR – IS1891(III)&CAN-CAS FR – IS 0 340 (With & Without Cover) * X,Y,W,Z, - DIN 22102 HR 250°C – ISO 4145 (1&2) G - DIN FR – IS 1891 (V) H,D,L – ISO 10247 FR – AS 4606 RMA 1 & 2 -
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CONVEYOR CONVEYOR BELTINGS BELTINGS
GENERAL PURPOSE M24, N17 – IS 1891 (I) M, N – AS 1932 M, N – SABS M, N – SABS X,Y,W,Z, - DIN 22102 H,D,L – ISO 10247 RMA 1 & 2 -
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HEAT RESISTANT HR 125°C – IS1891(II) HR 150°C – IS189(II) HR 150°C – IS189(II) HR 200°C – ISO4145 (1&2) HR 250°C – ISO4145 (1&2)
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FIRE RESISTANT FR – CAN-CAS-M422-M87-C FR – IS0340 (With Cover) FR – IS 0340 (With & Without Cover) FR – IS 1891 (V) FR – AS 4606
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OIL & CHEM RESISTANT O.R. – IS 1891 (III) O.R-HR120 – IS 1891(III)&(II) O.R-FR – IS1891(III)&CAN-CAS G - DIN
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FOOD GRADE
HYGIENIC – IS 1891 (IV)
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SPECIAL PRODUCT
Apart from manufacturing of Conveyor Belts we also produce following products which are used for various reason in the Conveyor system.
We also manufacture PIPE CONVEYOR, CLEATED BELTS ( Chevron, Bull Horn, Y cleat, Y-Y cleat) and SIDEWALL Conveyor Belts for appropriate application.
HOT CURED PULLEY LAGGING ON DRIVE, TAIL, BEND, SNUB PULLEYS.
CERAMIC LAGGING RUBBER SHEET.
POLYURATHNE ROLLS.
METAL TO RUBBER BONDED PRODUCT.
WAVY TOP CONVEYOR BELTS.
VARIOUS TYPES & LENGTHS OF END LESS BELTS.
TANK LINING & PIPE LINING.
RUBBER LAGGING ON ROLLS OF VARIOUS DIAMETER AND VARIOUS HARDNESS (HOT METHOD) AS PER CUSTOMER REQUIRMENT.
WE UNDERTAKE HOT & COLD BELT SPLICING JOB ON SITE.
GRAVIMETRIC FEEDER BELTS.
HIGH & MEDIUM HEAT RESISTANT ENDLESS WEIGH-FEEDER BELTS OF WIDTH UPTO 2400MM.
STEEL WIRE RIP PROTECTION ARRANGEMENT IN BELTS WHERE LONGITUDINAL BELT RIPPING IS A BIG PROBLEM.
We also manufacture PIPE CONVEYOR, CLEATED BELTS ( Chevron, Bull Horn, Y cleat, Y-Y cleat) and SIDEWALL Conveyor Belts for appropriate application.
HOT CURED PULLEY LAGGING ON DRIVE, TAIL, BEND, SNUB PULLEYS.
CERAMIC LAGGING RUBBER SHEET.
POLYURATHNE ROLLS.
METAL TO RUBBER BONDED PRODUCT.
WAVY TOP CONVEYOR BELTS.
VARIOUS TYPES & LENGTHS OF END LESS BELTS.
TANK LINING & PIPE LINING.
RUBBER LAGGING ON ROLLS OF VARIOUS DIAMETER AND VARIOUS HARDNESS (HOT METHOD) AS PER CUSTOMER REQUIRMENT.
WE UNDERTAKE HOT & COLD BELT SPLICING JOB ON SITE.
GRAVIMETRIC FEEDER BELTS.
HIGH & MEDIUM HEAT RESISTANT ENDLESS WEIGH-FEEDER BELTS OF WIDTH UPTO 2400MM.
STEEL WIRE RIP PROTECTION ARRANGEMENT IN BELTS WHERE LONGITUDINAL BELT RIPPING IS A BIG PROBLEM.
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