2012 ONEPROD PRESENTATION ONEPROD Process Reliability RELIABILITY - PowerPoint PPT Presentation

2012 ONEPROD PRESENTATION

ONEPROD Process Reliability

RELIABILITY CHARTER Curative Systematic Predictive Improvements Approach maintenance maintenance maintenance Curative Preventive Monitoring Repair Analysis Expertise, diagnosis Implemen- Systematic after breakdown or Diagnosis and solutions for operations tation failure Recommendation for improvement targeted action Operating reliability Key Optimised maintenance Expensive maintenance Very expensive maintenance ��

PREDICTIVE MAINTENANCE BY ONEPROD � Anticipate failures � Improve machine uptime � Act only when necessary � Improve process reliability � Schedule maintenance � Reduce maintenance costs operations � Improve facility and staff � Reduce replacement parts safety ASSETS BENEFITS ��

THE ONEPROD OFFER � Support, Hotline � Continuous monitoring � Training systems (online) � Turn-key installation � Protection systems (online) � Expertise and diagnosis � Portable systems (offline) � Monitoring contracts � Industrial transducers (LIVEPROD) � Diagnosis software � Performance contracts with commitment to results � Supervision PRODUCTS SERVICES ��

PRODUCTS ��

A MULTI-TECHNIQUE CENTRALISED SYSTEM... XPR – Predictive maintenance platform THERMOGRAPHY VIBRATION ESA / MCSA OIL OFFLINE Lab CMS MVP results ONLINE MVX CMS ONLINE PROTECTION SUPERVISION ��

… INTEGRATED AND COMMUNICATING REMOTE ACCESS ��������������� ���������� Online MVX ������ Remote services Any PC in the world ������������� Remote sites Curative maintenance SUPERVISION XPR SOFTWARE Online MVX Robot / Command control CMMS Offline MVP Local site Any PC in the company LOCAL ACCESS ��

SERVICES ��

ONEPROD SERVICES SUITED TO YOUR NEEDS Support, Hotline Commitment to Training performance SERVICES Turn-key LIVEPROD installation Measurement Monitoring Expertise Diagnosis Recommen- dations ���

LIVEPROD � No initial investment � Increased machine uptime, � Easy deployment for ONLINE with no investment and OFFLINE monitoring � Enhanced reaction time, � Data security (professional host) possible commitment to � Outsourcing of the monitoring performance ADVANTAGES BENEFITS PREDICTIVE MAINTENANCE WITH NO ADDITIONAL RESOURCES ���

COMMITMENT TO PERFORMANCE � Reduction... � Scheduling... � Increased uptime for � Qualification … machines, GUARANTEED ... of maintenance operations REDUCED MAINTENANCE INCREASED COSTS PRODUCTION Example: MREAL (paper industry) SIGNIFICANT AND CONTINUOUS REDUCTION OF DOWNTIME, INCREASED PRODUCTION ���

SOME REFERENCES ���

VALE, 400 ONLINE CHANNELS 400 ONLINE CHANNELS ON CRITICAL MACHINES WEB ARCHITECTURE WITH CENTRALISED SERVER ETHERNET AND WIRELESS NETWORK INCREASED UPTIME FOR MACHINES AND REDUCED MAINTENANCE COSTS ���

EPR TAISHAN 1 & 2, 500+ OPC PARAMETERS… 21 MVX 100+ PUMPS PER UNIT ONLINE + OFFLINE VIBRATION + PROCESS MONITORING 500+ PROCESS PARAMETERS OPC-BASED DATA TRANSFERS TO EPR COMMAND CONTROL A ROBUST SYSTEM SUITED TO NUCLEAR REQUIREMENTS ���

EDF, 600 USERS 20 SITES (including EPR) 59 UNITS 600 OFFLINE USERS 200 SIMULTANEOUS CONNECTIONS 1 SERVER / SITE + 1 CENTRAL SERVER FOR REPLICATION DEPLOYMENT UNIQUE IN THE WORLD ���

SIBUR, 700+ ONLINE POINTS CMS & PROTECTION 32 MVX 8 MV6 PUMPS AND COMPRESSORS MACHINES WITH JOURNAL BEARINGS 800+ ONLINE CHANNELS DISTRIBUTED OVER 2 SITES A COMPLETE AND DUPLICATED ONLINE MONITORING SOLUTION ���

NAVANTIA, 800+ ONLINE POINTS, OFFSHORE… ������� MULTI-TECHNIQUE MONITORING ��� MEASUREMENTS 800+ ONLINE POINTS ���� ONLINE + OFFLINE � DATA REPLICATION ASHORE SUPERVISION OPC COMMUNICATION WITH Alarm ������ COMMAND CONTROL DATA replication COMMUNICATION CHALLENGES DIAGNOSIS CENTRE ���

CNS, 10,000+ MULTI-TECHNIQUE POINTS MINE AND FACTORY MONITORING 1600+ MACHINES MONITORED BY VIBRATION 800+ THERMOGRAPHY POINTS 3500+ ULTRASOUND POINTS MONITORING OF MOBILE EQUIPMENT Trucks, Track-mounted rotary drills… 7 ACOEM PEOPLE ON SITE, PERMANENTLY 4 MVP / 1 VMS / XPR WEB MULTI-TECHNIQUE MANAGEMENT AND COMMITMENT TO PERFORMANCE ���

SSGC, 150 WIND TURBINES... PER YEAR SSGC 100+ MILLION CUSTOMERS 450 WIND TURBINES REMOTE DIAGNOSIS CENTRE RESULTS SHARED WITH SUPERVISION SCALE AND COMMUNICATION CHALLENGES ���

THEY HAVE TRUSTED US... Process Transports Airspace & Defence Nuclear industry Oil & Gas HECIC Wind power (China) Mining ���

ONEPROD Process Reliability