2012 ONEPROD PRESENTATION ONEPROD Process Reliability RELIABILITY - - PowerPoint PPT Presentation

2012 ONEPROD PRESENTATION

ONEPROD

Process Reliability

• Systematic
• perations

Curative Preventive Expertise, diagnosis and solutions for improvement

RELIABILITY CHARTER

Curative maintenance Systematic maintenance Predictive maintenance Repair after breakdown or failure Monitoring Analysis Diagnosis Recommendation for targeted action Improvements Implemen- tation Operating reliability Approach

Optimised maintenance Expensive maintenance Very expensive maintenance

Key

• Improve machine uptime

Improve process reliability Reduce maintenance costs Improve facility and staff

safety

Anticipate failures Act only when necessary Schedule maintenance

• perations

Reduce replacement parts

ASSETS BENEFITS

PREDICTIVE MAINTENANCE BY ONEPROD

• Support, Hotline

Training Turn-key installation Expertise and diagnosis Monitoring contracts

(LIVEPROD)

Performance contracts with

commitment to results

Continuous monitoring

systems (online)

Protection systems (online) Portable systems (offline) Industrial transducers Diagnosis software Supervision

PRODUCTS SERVICES

THE ONEPROD OFFER

• PRODUCTS

• SUPERVISION

XPR – Predictive maintenance platform

A MULTI-TECHNIQUE CENTRALISED SYSTEM...

ONLINE PROTECTION ONLINE CMS OFFLINE CMS

VIBRATION ESA / MCSA THERMOGRAPHY OIL

MVP MVX

Lab results

• Remote services
• Remote sites

Local site XPR SOFTWARE SUPERVISION Any PC in the world

CMMS Robot / Command control

Curative maintenance Online MVX Offline MVP Online MVX

LOCAL ACCESS REMOTE ACCESS Any PC in the company

… INTEGRATED AND COMMUNICATING

• SERVICES

• ONEPROD SERVICES SUITED TO YOUR NEEDS

SERVICES

Support, Hotline Training Turn-key installation Expertise

Measurement

Monitoring Diagnosis Recommen- dations LIVEPROD Commitment to performance

• Increased machine uptime,

with no investment

Enhanced reaction time,

possible commitment to performance

No initial investment Easy deployment for ONLINE

and OFFLINE monitoring

Data security (professional host) Outsourcing of the monitoring

ADVANTAGES BENEFITS

PREDICTIVE MAINTENANCE WITH NO ADDITIONAL RESOURCES

LIVEPROD

• Increased uptime for

machines, GUARANTEED

Reduction... Scheduling... Qualification …

... of maintenance operations

REDUCED MAINTENANCE COSTS INCREASED PRODUCTION

SIGNIFICANT AND CONTINUOUS REDUCTION OF DOWNTIME, INCREASED PRODUCTION Example: MREAL (paper industry)

COMMITMENT TO PERFORMANCE

• SOME

REFERENCES

• VALE, 400 ONLINE CHANNELS

INCREASED UPTIME FOR MACHINES AND REDUCED MAINTENANCE COSTS 400 ONLINE CHANNELS ON CRITICAL MACHINES ETHERNET AND WIRELESS NETWORK WEB ARCHITECTURE WITH CENTRALISED SERVER

• EPR TAISHAN 1 & 2, 500+ OPC PARAMETERS…

A ROBUST SYSTEM SUITED TO NUCLEAR REQUIREMENTS 21 MVX 500+ PROCESS PARAMETERS OPC-BASED DATA TRANSFERS TO EPR COMMAND CONTROL ONLINE + OFFLINE VIBRATION + PROCESS MONITORING 100+ PUMPS PER UNIT

• EDF, 600 USERS

DEPLOYMENT UNIQUE IN THE WORLD 20 SITES (including EPR) 59 UNITS 600 OFFLINE USERS 200 SIMULTANEOUS CONNECTIONS 1 SERVER / SITE + 1 CENTRAL SERVER FOR REPLICATION

• SIBUR, 700+ ONLINE POINTS CMS & PROTECTION

A COMPLETE AND DUPLICATED ONLINE MONITORING SOLUTION 32 MVX 8 MV6 PUMPS AND COMPRESSORS

MACHINES WITH JOURNAL BEARINGS

800+ ONLINE CHANNELS DISTRIBUTED OVER 2 SITES

• NAVANTIA, 800+ ONLINE POINTS, OFFSHORE…

COMMUNICATION CHALLENGES MULTI-TECHNIQUE MONITORING 800+ ONLINE POINTS ONLINE + OFFLINE DATA REPLICATION ASHORE OPC COMMUNICATION WITH COMMAND CONTROL

• DATA replication

SUPERVISION MEASUREMENTS DIAGNOSIS CENTRE

• Alarm

• CNS, 10,000+ MULTI-TECHNIQUE POINTS

MULTI-TECHNIQUE MANAGEMENT AND COMMITMENT TO PERFORMANCE 1600+ MACHINES MONITORED BY VIBRATION 3500+ ULTRASOUND POINTS 800+ THERMOGRAPHY POINTS 7 ACOEM PEOPLE ON SITE, PERMANENTLY 4 MVP / 1 VMS / XPR WEB MONITORING OF MOBILE EQUIPMENT

Trucks, Track-mounted rotary drills…

MINE AND FACTORY MONITORING

• SSGC, 150 WIND TURBINES... PER YEAR

SCALE AND COMMUNICATION CHALLENGES 450 WIND TURBINES REMOTE DIAGNOSIS CENTRE RESULTS SHARED WITH SUPERVISION SSGC 100+ MILLION CUSTOMERS

• Process

Transports Airspace & Defence Nuclear industry Oil & Gas Wind power Mining

HECIC (China)

THEY HAVE TRUSTED US...

ONEPROD

Process Reliability