Secure Management of Hazardous Materials in Sri Lanka Hazardous - - PowerPoint PPT Presentation

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Secure Management of Hazardous Materials in Sri Lanka Hazardous - - PowerPoint PPT Presentation

International Conference on Safe & Secure Management of Hazardous Materials in Sri Lanka Hazardous Waste Management PCB Safe Handling & Disposal Ed Verhamme. Managing Partner September 17th & 18th 2015 Consultant, Coach &


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International Conference on Safe & Secure Management of Hazardous Materials in Sri Lanka Hazardous Waste Management PCB Safe Handling & Disposal

Ed Verhamme. Managing Partner Consultant, Coach & Sparring Partner September 17th & 18th 2015 at Blue Hilton Colombo

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Topics of Presentation

  • Introduction Alternate Resource Partners
  • Hazardous waste management
  • Waste hierarchy
  • Incineration versus co-processing
  • Hazardous characteristics
  • Working safely with PCB's & PCB Equipment

General Information on PCB’s and their risk

  • PCB disposal
  • Take home messages
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Main Activities Alternate Resource Partners (ARP) Consulting - Training - Coaching & Interim Management

 (Support &) Set up of Organizations for waste co-processing services  Training & coaching of Managers and their staff in operational skills including HS&E procedures & work instructions  Support & set up or maintenance of ISO 9001/14001 & OHSA 18001 management systems for Resource & Waste Management activities  Support & set up of Contractor Safety & Environmental systems according CSS (Contractor Safety Standard – Standard accredited by Dutch board of accreditation)  Safety audits & reviews of waste and resource management activities according international standards and by ARP developed “scan” methods  Co-ordinate PCB removal activities for owners of PCB equipment  Technical & Commercial support with set up of pre-processing activities (= to process waste so it's chemically & physically suitable for co-processing)  Measuring customer satisfaction and performance of M & S

  • rganization and customer services group

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Topics of Presentation

  • Introduction Alternate Resource Partners
  • Hazardous waste management
  • Waste hierarchy
  • Incineration versus co-processing
  • Hazardous characteristics
  • Working safely with PCB's & PCB Equipment

General Information on PCB’s and their risk

  • PCB disposal
  • Take home messages
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SLIDE 5

Hazardous waste management

  • Hazardous waste is any unwanted material the

disposal of which poses a threat to the environment, i.e. it is explosive, flammable, oxidizing, poisonous/infectious, radioactive, corrosive and/or toxic/ecotoxic.

  • Sources of hazardous waste include hospitals, timber

treatment, petrol storage, metal finishing, paint manufacture, vehicle servicing, tanneries, agriculture/horticulture, electricity distribution and dry cleaning.

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Topics of Presentation

  • Introduction Alternate Resource Partners
  • Hazardous waste management
  • Waste hierarchy
  • Incineration versus co-processing
  • Hazardous characteristics
  • Working safely with PCB's & PCB Equipment

General Information on PCB’s and their risk

  • PCB disposal
  • Take home messages
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SLIDE 7

The Waste Management Hierarchy

  • In deciding on the best method for managing

any waste there is a hierarchy for decision making which addresses issues such as sustainability, cleaner production, health, safety, and environmental protection. It is applied to existing or proposed practices, examining and testing these at each level

  • Starting at the top of the hierarchy.

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Waste Hierarchy

DON’T MAKE IT OR REDUCE

  • Less raw material inputs

REP REPAIR and RE AIR and RE-US USE

  • Maximize time to end of life

RECYCLE

  • Reprocessing of waste materials

RESO RESOUR URCES CES CO CO-PR PROCES OCESSING SING

  • Energy and mineral recovery
  • Inter-industry cooperation

RESO RESOUR URCE CE DESTR DESTRUCTIO UCTION

  • Incineration or chemical neutralization

WASTE ST WASTE STORA ORAGE GE & & CONT CONTAINME AINMENT NT

  • Secure encapsulation for future re-use,

recycling, or resource recovery

  • Permanent safe landfill

Alignment of AFR co- processing

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Hazardous waste management

  • If recycling, re-use, minimization aren’t possible

hazardous waste need to be treated

  • The waste can be treated chemically (i.e. by

neutralization, oxidation, reduction, hydrolysis, precipitation), physically (encapsulation, separation), biologically (using microorganisms) or thermally (incineration & co-processing). Most treated waste is then deposited in landfills . To prevent landfills themselves being environmental hazards, generally control the types of waste that can be deposited in them and the landfill design

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Topics of Presentation

  • Introduction Alternate Resource Partners
  • Hazardous waste management
  • Waste hierarchy
  • Incineration versus co-processing
  • Hazardous characteristics
  • Working safely with PCB's & PCB Equipment

General Information on PCB’s and their risk

  • PCB disposal
  • Take home messages
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Incineration versus Co-processing

GHG GHG GHG Emissions

+

Waste used as fuel in cement manufacturing

Waste Fossil Fuels Cement plant

Waste incineration

Waste Resources Waste Incinerator Cement

  • Res. waste

& energy Products Cement

>

Fossil Fuels Cement plant

Cement manufacturing

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Topics of Presentation

  • Introduction Alternate Resource Partners
  • Hazardous waste management
  • Waste hierarchy
  • Incineration versus co-processing
  • Hazardous characteristics
  • Working safely with PCB's & PCB Equipment

General Information on PCB’s and their risk

  • PCB disposal
  • Take home messages
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SLIDE 13

Hazardous Characteristics

U.N. Class Number Hazardous Characteristic 1 Explosive 3 - 4 Flammable 5 Oxidizing 6 Poisonous/Infectious 7 Radioactive 8 Corrosive 9 Toxic (Delayed or Chronic)/Ecotoxic

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Hazardous Characteristics

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Exploding bomb Explosives Flame Flammables Flame over circle Oxidisers Gas cylinder Gases under pressure Corrosion Corrosives Skull and crossbones Acute toxicity Environment Environmental hazard Exclamation mark Harmful/irritant Harmful to

  • zone layer

Health hazard Severe health hazards

Globally Harmonized System of Classification & Labelling of Chemicals (GHS)

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Topics of Presentation

  • Introduction Alternate Resource Partners
  • Hazardous waste management
  • Waste hierarchy
  • Incineration versus co-processing
  • Hazardous characteristics
  • Working safely with PCB's & PCB Equipment

General Information on PCB’s and their risk

  • PCB disposal
  • Take home messages
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Working safely with PCB's & PCB Equipment General Information on PCB’s and their risk

Following slides describe activities with their risk and measurement to mitigate these risks This presentation is used as an on-site instruction 'Working safely with PCB's' at the start of a PCB Project for personnel on site (of the customer)

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Scope of PCB activities & safety measurements

1. General

  • 2. Operational PCB risk
  • 3. Technical/safety measurements forklift, crane & truck

activities

  • 4. Personal protective measurements employee involved
  • 5. Emergency Response

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  • Draining of PCB liquid from transformers
  • Packing of PCB liquids in 200 ltr steel drums or 1000 ltr

Intermediate Bulk Containers (IBC’s)

  • Safely conditioning and packing of drained transformers and

drums into 20/40 open top box containers

  • Transport of packaged containers to Infrastructure
  • Dismantling & decontamination of transformers

at Infrastructure of Consortium at El Gara

  • Final Destruction of PCB oils and

equipment wit a with > 95 % recycling and valorization value, remainder will be incinerated in a High temperature incineration facility

General Scope of PCB activities

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  • 2. Operational risks PCB

Disconnected transformers will be removed from their actual positions and placed in liquid tight box containers In essence PCB-transformers are classified as closed phase In other words: free PCB's will not present

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During the handling and transport phase of PCB transformers following risks must be considered Use of forklift truck

  • Damaging transformers through forks
  • Collision of transformers with forklift truck, walls

substation, other transformers and equipment

  • Stowing of transformers into box containers
  • 3. Technical/safety measurements forklift, crane & truck

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Use of crane and truck

  • Hoisting activities
  • n/off truck
  • Transport between

substation and box containers

  • 3. Technical/safety measurements forklift, crane & truck

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Working area

  • Create enclosed working area for the handling and

loading space around the stored transformers and truck, landmark this area with signalling tape

  • Create HDPE floor covering in the marked working

area

  • 3. Technical/safety measurements forklift, crane & truck

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  • Make sure sufficient amount of sand (bags)
  • r absorption materials in case of leakage
  • r incidents are available
  • Make sure a fire extinguisher is available in

case fire accidents PCB oil is non flammable

  • 3. Technical/safety measurements forklift, crane & truck

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  • Hoisting and transport phase
  • Keep truck on HDPE covering during hoisting of PCB

transformers onto truck

  • Adjust a steel tray on the truck and place transformer into steel

tray accordingly

  • 3. Technical/safety measurements forklift, crane & truck

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  • Ensure transformers are stowed and

secured in a proper manner (tie rope!!!)

  • 3. Technical/safety measurements forklift, crane & truck

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  • Drive to 20" box container (storage)
  • Remove roof from "open top" container
  • Adjust HDPE foil on floor of working area

(between truck and container)

  • Make sure absorption material and fire

extinguisher are available

  • 3. Technical/safety measurements forklift, crane & truck

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  • Hoist transformer into the box container via

the door

  • Close open top containers by re-installing

removable roof

  • 3. Technical/safety measurements forklift, crane & truck

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  • 4. Personal protective measurements (PPE) employees

Although the activities of employees involved are based on a 'closed phase‘ approach, the full risk of PCB contamination cannot not be excluded Because of potential PCB transformer surface contamination, the operators involved must follow (safety) guidelines In addition, the employees must be prepared for potential increase of safety measurements in case of incidents and/or “free PCB's” during the operation

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Working with PCB transformers

  • Employees who enter and work within the

marked area and have physical contact with the transformers may only enter the working area provided they use the following personal protective equipment

  • cotton overall
  • Tyvek coverall
  • safety boots
  • safety helmet
  • PVC gloves
  • cotton working gloves
  • 4. Personal protective measurements (PPE) employees

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  • Employees who work with 'free PCB's'

must wear:

  • full face masks
  • 4. Personal protective measurements (PPE) employees

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... and these employees must wear filters

seal

  • utlet

protective cap screw thread gas filter (charcoal) dust filter inlet

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Packing of transformers into box-containers

  • For these activities the same safety

measurements apply as mentioned under 'Working with PCB transformers'

  • 4. Personal protective measurements (PPE) employees

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Additional measurements

  • Used personal protective equipment, such as

Tyvek coveralls, rubber boots and PVC gloves, must remain within working area

  • The project manager may decide to use

coveralls and gloves for future activities within PCB working area

  • If coveralls and gloves appear to be PCB

contaminated they must be disposed off and packed into a waste drum near or inside working area

  • 4. Personal protective measurements (PPE) employees

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  • The waste drums must be labeled

"solid PCB waste“ and label class 9 These drums will be considered as PCB waste and disposed off accordingly

  • Smoking, hot work, open flames in or around

the working area is strictly forbidden

  • 4. Personal protective measurements (PPE) employees

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Personal hygiene

  • All employees who work with PCB

transformers in the working area, handle transport and container packing, must wash their hands and face:

  • before eating and drinking
  • at the end of the working day
  • A first aid kit needs to be near working area
  • 4. Personal protective measurements (PPE) employees

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  • a. Leakage during handling
  • Increase safety measurements (full face masks, filters)
  • Keep employees without a mask at safe distance

(above wind)

  • Keep PCB transformers on HDPE foil at all times
  • Place leaking equipment in steel tray
  • Use sufficient amount of absorbents and sand
  • Remove absorbents and sand from HDPE foil and

pack into drums

  • Clean contaminated equipment (tyres forklift truck

and tools) with 1.1.1. trichloroethane or methylene chloride

  • 5. Incident control & emergency control

Inform Project management in time!

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  • b. Fire

Transformers are disconnected Fire can start only through naked flame or hot work (which are strictly forbidden during PCB activities)

  • 5. Incident control & emergency control

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In case a fire starts in close vicinity of, or in working area following actions need to be taken immediately:

  • Inform Project management
  • Increase safety measurements (full face masks)
  • Use fire extinguisher for first approach
  • Demobilize uninvolved persons
  • Stay above wind
  • Do not enter the area after the fire has been

extinguished

  • Report to authorities for further inventory of

potential dioxin or furan contaminations

  • 5. Incident control & emergency control

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Topics of Presentation

  • Introduction Alternate Resource Partners
  • Hazardous waste management
  • Waste hierarchy
  • Incineration versus co-processing
  • Hazardous characteristics
  • Working safely with PCB's & PCB Equipment

General Information on PCB’s and their risk

  • PCB disposal
  • Take home messages
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PCB Disposal - Unep / Basel Convention

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The Basel Convention on the Control of Trans-boundary Movements of Hazardous Wastes and their Disposal is the most comprehensive global environmental treaty

  • n hazardous and other wastes. Basel

Convention was negotiated in the late 1980s, and entered into force in 1992. Basel Convention acts is based on :  International and validate agreements, facilitating sound waste management.  Technical Guidelines submission, to promoting regulation and control of sound technologies for waste treatment/disposal.

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PCB disposal - Unep / Basel Convention

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Co-processing Technical Guidelines are now OFFICIAL RECOMMENDATION of United Nations:

  • Co-processing is officially validated as a sound and

recommended technology for hazardous and non- hazardous waste management, pop’s related wastes included

  • Co-processing is consolidated as recovery operation in

the waste management hierarchy,

  • International and technical criteria / references are

now available for local legal frames,

  • Minimum standards are now defined, limiting informal

and non-low standard players.

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Process flow transformer 95% recycling

  • rion bv technology

Transformer Disassemble Clean the Metal Clean the transformer Distillate Saturated Solvent Clean Solvent Drain PCB

  • il

Wood & Paper (High Temperature) Co-processing Clean Metal Metal recycling Clean Solvent Process

  • utside

Orion Process inside Orion Stock Legend Flow

30% 5% 65%

42 (High Temperature) Co-processing A PCB free Sri Lanka by PCB Equipment Lifecycle Management - May 2015

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Take home messages

Int Conference on Safe&Secure Management Hazardous Materials - Colombo 2015

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Take home messages

  • Waste management should be according

waste hierarchy principles

  • Waste management means good identification
  • f risks
  • Cement kiln co-processing is a proven concept;

part of waste management structure, higher

  • n the waste hierarchy, local solution in

emerging countries

  • PCB oil & -equipment can be safely handled

with energy and material recycling

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Questions?? – Remarks!! Thank You for Your attention

For more information ed.verhamme@alternateresourcepartners.nl WEBSITE: www.alternateresourcepartners.nl

International Conference Safe&Secure Management Hazardous Materials Hazardous Waste Management PCB Safe Handling & Disposal

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  • Colombo 2015

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BACK UP SLIDES

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