Flow Monitoring Deniz zharar Sales & Market Devlopment Engineer - - PowerPoint PPT Presentation

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Flow Monitoring Deniz zharar Sales & Market Devlopment Engineer - - PowerPoint PPT Presentation

BRIGHTSENSE: SMART WAY OF FLOW MONITORING Digitalize & Manage Intelligent Mold Coolant Flow Monitoring Deniz zharar Sales & Market Devlopment Engineer www.brightworksengineering.com Digital Revolution for Mold Temperature Management


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SLIDE 1

BRIGHTSENSE: SMART WAY OF FLOW MONITORING

Digitalize & Manage

Digital Revolution for Mold Temperature Management

Deniz Özharar

Sales & Market Devlopment Engineer

Intelligent Mold Coolant Flow Monitoring

www.brightworksengineering.com

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SLIDE 2

BRIGHTSENSE: SMART WAY OF FLOW MONITORING

Digitalize & Manage

Digital Revolution for Mold Temperature Management 2

➢ MEASURE ➢ PROCESS ➢ IMPROVE

✓Digital monitoring ✓Exact readings ✓Flow ✓Pressure ✓Temperature ✓Simple overwiew ✓Alarm output ✓Data logging ✓History tracking ✓Industry 4.0 ready ✓Full documentation ✓Increase productivity ✓Reduce cycle Time ✓Reduce scrap ✓Quicker mould changes ✓Energy savings

What We Do?

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SLIDE 3

BRIGHTSENSE: SMART WAY OF FLOW MONITORING

Digitalize & Manage

Digital Revolution for Mold Temperature Management 3

What is Brightsense?

Mold Input Mold Output

  • The Brightsense system uses a very

compact Sensor that is capable of reading both Flow and Temperature.

  • The sensor works on the vortex

principle.

  • The sensors are integrated directly in

the aluminium manifold, and can easily be exchanged. Temperature Flow Pressure

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SLIDE 4

BRIGHTSENSE: SMART WAY OF FLOW MONITORING

Digitalize & Manage

Digital Revolution for Mold Temperature Management 4

Vortex Flow Principle

Disturbing Element Vortex Sensor (measuring whirls in flow)

Flow Direction

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SLIDE 5

BRIGHTSENSE: SMART WAY OF FLOW MONITORING

Digitalize & Manage

Digital Revolution for Mold Temperature Management 5

Why Brightsense???

Laminar flow??? Turbulent flow monitoring???

✓ To get the best heat removal from the mould the coolant should have turbulent flow ✓ This then gives the shortest moulding cycle time.

Re=

𝑤×𝑚 𝜘

𝑤 flow rate 𝑚 channel diamater 𝜘 kinematic viscosity

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SLIDE 6

BRIGHTSENSE: SMART WAY OF FLOW MONITORING

Digitalize & Manage

Digital Revolution for Mold Temperature Management 6

10 20 30 40 50 60 70 80 90 1 2 3 4 5 6 7 % Additional Energy Required Thickness (mm)

3mm of scale requires up to 38% more energy !

Scale is a mineral build up on the walls of the cooling channels

  • Scale Build Ups are Worse in Systems

Over 50°C

  • Reduced channel daimater, lower heat

transfer capasity!

Why Brightsense???

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SLIDE 7

BRIGHTSENSE: SMART WAY OF FLOW MONITORING

Digitalize & Manage

Digital Revolution for Mold Temperature Management 7

Brightsense Benefits

Reduced Scrap Rates Improved Cycle Time Alarm System (Machine Communication) Quick & Tidy Hose Connection Quicker Mold Changes History & Log Process Improvement Effective Maintenance Inherent problems of traditional water flow regulators are eradicated

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SLIDE 8

BRIGHTSENSE: SMART WAY OF FLOW MONITORING

Digitalize & Manage

Digital Revolution for Mold Temperature Management 8

System Architecture

Temperature Controller Mould Manifold input Manifold output

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SLIDE 9

BRIGHTSENSE: SMART WAY OF FLOW MONITORING

Digitalize & Manage

Digital Revolution for Mold Temperature Management 9

Brightsense Software

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SLIDE 10

BRIGHTSENSE: SMART WAY OF FLOW MONITORING

Digitalize & Manage

Digital Revolution for Mold Temperature Management 10

Alarms/Warnings

No water flow from the mould heater Drop in water supply Blocked waterways Scale/rust build up Water leakage Manual Alarm Settings

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SLIDE 11

BRIGHTSENSE: SMART WAY OF FLOW MONITORING

Digitalize & Manage

Digital Revolution for Mold Temperature Management

www.brightworksengineering.com

Thank you for your attention!

Deniz Özharar

Sales & Market Devlopment Engineer