Flow Monitoring Deniz zharar Sales & Market Devlopment Engineer - - PowerPoint PPT Presentation

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Jun 10, 2023 32 likes •143 views

BRIGHTSENSE: SMART WAY OF FLOW MONITORING Digitalize & Manage Intelligent Mold Coolant Flow Monitoring Deniz zharar Sales & Market Devlopment Engineer www.brightworksengineering.com Digital Revolution for Mold Temperature Management

SLIDE 1

BRIGHTSENSE: SMART WAY OF FLOW MONITORING

Digitalize & Manage

Digital Revolution for Mold Temperature Management

Deniz Özharar

Sales & Market Devlopment Engineer

Intelligent Mold Coolant Flow Monitoring

www.brightworksengineering.com

SLIDE 2

BRIGHTSENSE: SMART WAY OF FLOW MONITORING

Digitalize & Manage

Digital Revolution for Mold Temperature Management 2

➢ MEASURE ➢ PROCESS ➢ IMPROVE

✓Digital monitoring ✓Exact readings ✓Flow ✓Pressure ✓Temperature ✓Simple overwiew ✓Alarm output ✓Data logging ✓History tracking ✓Industry 4.0 ready ✓Full documentation ✓Increase productivity ✓Reduce cycle Time ✓Reduce scrap ✓Quicker mould changes ✓Energy savings

What We Do?

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BRIGHTSENSE: SMART WAY OF FLOW MONITORING

Digitalize & Manage

Digital Revolution for Mold Temperature Management 3

What is Brightsense?

Mold Input Mold Output

The Brightsense system uses a very

compact Sensor that is capable of reading both Flow and Temperature.

The sensor works on the vortex

principle.

The sensors are integrated directly in

the aluminium manifold, and can easily be exchanged. Temperature Flow Pressure

SLIDE 4

BRIGHTSENSE: SMART WAY OF FLOW MONITORING

Digitalize & Manage

Digital Revolution for Mold Temperature Management 4

Vortex Flow Principle

Disturbing Element Vortex Sensor (measuring whirls in flow)

Flow Direction

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BRIGHTSENSE: SMART WAY OF FLOW MONITORING

Digitalize & Manage

Digital Revolution for Mold Temperature Management 5

Why Brightsense???

Laminar flow??? Turbulent flow monitoring???

✓ To get the best heat removal from the mould the coolant should have turbulent flow ✓ This then gives the shortest moulding cycle time.

Re=

𝑤×𝑚 𝜘

𝑤 flow rate 𝑚 channel diamater 𝜘 kinematic viscosity

SLIDE 6

BRIGHTSENSE: SMART WAY OF FLOW MONITORING

Digitalize & Manage

Digital Revolution for Mold Temperature Management 6

10 20 30 40 50 60 70 80 90 1 2 3 4 5 6 7 % Additional Energy Required Thickness (mm)

3mm of scale requires up to 38% more energy !

Scale is a mineral build up on the walls of the cooling channels

Scale Build Ups are Worse in Systems

Over 50°C

Reduced channel daimater, lower heat

transfer capasity!

Why Brightsense???

SLIDE 7

BRIGHTSENSE: SMART WAY OF FLOW MONITORING

Digitalize & Manage

Digital Revolution for Mold Temperature Management 7

Brightsense Benefits

Reduced Scrap Rates Improved Cycle Time Alarm System (Machine Communication) Quick & Tidy Hose Connection Quicker Mold Changes History & Log Process Improvement Effective Maintenance Inherent problems of traditional water flow regulators are eradicated

SLIDE 8

BRIGHTSENSE: SMART WAY OF FLOW MONITORING

Digitalize & Manage

Digital Revolution for Mold Temperature Management 8

System Architecture

Temperature Controller Mould Manifold input Manifold output

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BRIGHTSENSE: SMART WAY OF FLOW MONITORING

Digitalize & Manage

Digital Revolution for Mold Temperature Management 9

Brightsense Software

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BRIGHTSENSE: SMART WAY OF FLOW MONITORING

Digitalize & Manage

Digital Revolution for Mold Temperature Management 10

Alarms/Warnings

No water flow from the mould heater Drop in water supply Blocked waterways Scale/rust build up Water leakage Manual Alarm Settings

SLIDE 11

BRIGHTSENSE: SMART WAY OF FLOW MONITORING

Digitalize & Manage

Digital Revolution for Mold Temperature Management

www.brightworksengineering.com

Thank you for your attention!

Deniz Özharar

Sales & Market Devlopment Engineer