Digital Twin FUTURE PLM TRENDS IN ENGINEERING Digital Twin IoT The - - PowerPoint PPT Presentation

Focus: Digital Twin

Engineering of the Future

FUTURE PLM – TRENDS IN ENGINEERING

The conception and realization of complex systems requires an interdisciplinary System Engineering approach with a close interlocking of mechanics, electrics/electronics and software.

CASE PLM CAE MES … … ALM CAD ERP DMS

PLM Integration

Collaborative Systems Engineering

Data Lake

The integration of heterogeneous PLM landscapes (incl. cloud) and associated data is an important enabler for the further automation and digitization of business processes. Transparent access via Semantic Networks to all relevant data, distributed across an increasingly complex IT landscape, is becoming a key factor.

Sales/ AS. Cockpit Engineering Cockpit Manufact. Cockpit

New user interfaces in the form of Role-specific Cockpits offer innovative display and access options to all relevant information.

From mechanical products Via cyber-physical systems

The Digital Twin closes the circle from reality back to engineering (and within engineering), enabling deeper insights faster and helping to improve product development.

IoT

AI& Analytics

To Digital Twin

Digital Twin Digital Twin

Digital Twin

Engineering of the Future

A DIGITAL TWIN is a digital representation of a physical product OR PROCESS over its lifecycle

Properties and behavior of the physical twin can be visualized, analyzed, predicted and adapted. The digital Twin leverages sensors and connectivity in addition to previous digital models.

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Product engineering (3d models, BOM,

configuration, test, …)

Production

(factory layout, machines, material, production date, ….)

Sales

(sales configuration, service manual, …)

Aftersales / Service

(maintenance, complaints, repair instruction, …) Backend

Field Use / Operations

(„What happens with my product / process?“)

Data lakes Sensor data

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Dark side of the Moon – What happens with my product or Process?

Tesla issues its largest recall ever, voluntarily, over faulty Model S steering 123,000 vehicles built before April 2016 are affected By Zac Estrada@zacestrada Mar 29, 2018, 6:00pm EDT In the email, Tesla said it had, “observed excessive corrosion in the power steering bolts,” but that the problem was most prevalent in colder climates where road salt is used.

Quelle: Internet-Recherche

Exemplary Motivation for a digital twin: Product recalls

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Product engineering (3d models, BOM,

configuration, test, …)

Production

(factory layout, machines, material, production date, ….)

Sales

(sales configuration, service manual, …)

Aftersales / Service

(maintenance, complaints, repair instruction, …) Backend

Field Use/ Operations

(„I get systematic and digitized feedback.”)

Data lakes Sensor data

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DigitaL Twin Digital Twin

Getting data-driven insights faster with the DIGITAL TWIN

(„I develop products more efficiently.”)

Physisches Produkt

EXEMPLARY DIGITAL TWIN SHOWCASE GETTING DATA-DRIVEN INSIGHTS FASTER!

Digital Twin

Sensor information for status and behaviour

PLM DIGITAL TWIN USE-/ SHOWCASE PRESSURE LOSS IN A BRAKE SYSTEM

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The PLM Digital Twin demonstrator shows the intelligent analysis of sensor

• data. Artificial intelligence (AI) based

analytic methods allow the automatic detection of deviations compared to „normal“ product behavior (so called anomalies) that can be visualized in a dashboard. Through the analysis of real brake system data (e.g. gained during product testing) security critical indications can be utilized directly in engineering in order to realize important product quality improvements at the earliest possible stage.

PLM DIGITAL TWIN USE-/ SHOWCASE AUGMENTED REALITY EXPERIENCE

The PLM Digital Twin AR Experience based on the PTC Vuforia solution offers an innovative way for displaying specific

• details. As an example, the following

elements can be switched on/ off via toggles:

▪ CAD drawings ▪ Sensor values ▪ Additional data from diverse backend systems (e.g. WindChill, SAP) ▪ Further videos for further explanation

▪ Live physical sensor values ▪ NEW: virtual sensor values ▪ CAD models ▪ Data from backend systems ▪ Additional videos

PLM DIGITAL TWIN USE-/ SHOWCASE FEATURES OF THE AUGMENTED REALITY EXPERIENCE

EXTENDED DIGITAL TWIN SHOWCASE BY DIH SECURE DATA EXCHANGE WITH PARTNERS

OEM test drive OES engineering

Data sharing of relevant data Data gathering Data enhancement Data handling

Improvement of product quality Acceleration of development Simplification of simulation and testing

Data Intelligence Hub

marketplace for secure data exchange, processing and analyzing

WHAT MATTERS: IDENTIFYING THE RIGHT USE CASES

UC 1.1 … Assisted/automated product documentation … UC 1.x UC 2.1 … Virtual sensors … UC 2.x UC 3.1 … Virtualization of physical tests (e.g. AI-based) … UC 3.x UC n.1 UC n.2

• New components

after SOP … UC n.x

Design Simulation Test Bench Test Field

Less over-/under- Engineering More realistic and efficient simulation Increased efficiency and less physical prototype tests Less error follow-up costs

…

Closed-loop for real data Technical enablers: Connectivity, Data Ingest/ Integration, Semantic Web, Big Data infrastructure & algorithms, Analytics& AI, PLM Cloud

…

Product Performance Management Traceable Test Twin (data synchronization and visualization) … UC 4.x

Closed-loop within engineering

Data Twin Simulation/ AI Twin Condition Twin Visual 3D Twin

HOW CAN WE HELP YOU REALIZING THE DIGITAL TWIN?

Device Connectivity Visualization Platform

Physical World

A sensor or actuator gathering information A network to send the data to the platform An infrastructure to control and distribute all information An application to display all data

Digital Application Interface

Use Case

A plan to realize your way to the digital twin

Analysis

An application to analyze all data

Integration

A solution to leverage all data

Consulting

Cloud Platform Big Data Cluster

Digital Data

Dashboard Artificial Intelligence Analytics VR/ AR Widgets Process Integration System Integration Enterprise Architecture LTE / 5G Device Management Partner network Quick check Inno Workshop Pre Assessment IoT Platform SIM

HOW CAN WE HELP YOU TO REALIZE THE DIGITAL TWIN?

DEPENDING ON YOUR STARTING POINT WE PROVIDE THE SOLUTIONS YOU NEED

YOUR WAY TO DIGITAL TWIN - DESCRIPTION OF THE PHASES

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Enable DO Operate Transform Design scope

▪ Documentation of the actual state (data, assets and processes) ▪ Analysis of processes and data ▪ Definition of processes and modules ▪ Management Summary with recommended actions ▪ Final presentation ▪ Data exploitation ▪ Data preparation and training ▪ Qualified anomalies, predictions, impact factors ▪ Definition of targeted service and maintenance processes ▪ Design of target architecture ▪ Benefit analysis ▪ Transformation plan ▪ Customizing ▪ Implementation ▪ Interface connection ▪ Integration in customer landscape ▪ Rollout and training ▪ Operation (Cloud/ On-premise) ▪ License model ▪ Maintenance ▪ Illustration of new service models

PROPOSAL: DIGITAL TWIN CONCEPT (SCOPE PHASE) STATUS EVALUATION AND ORIENTATION

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Q&A Session

 Short check for determining the

starting position on the way to digization

 Assessment of level of maturity

Lokalization Idea generation

 Workshop for collection and

evaluation of innovations for the field of application

 Onsite or in T-Systems

Innovation Center

Enable DO Operate Transform Design scope Quickcheck Inno Workshop

Innovation Scope definition

 Pre-qualification of the use

cases and the existing information Check

 Data  Processes  IT-Systems

Pre assessment

Orientation

CONTACT

Sascha Leidig Head of PLM Portfolio- und Partnermgnt. Sascha.Leidig@t-systems.com +49 175 2410836 Steffen Maier PLM Portfolio- und Partnermgnt. Steffen.Maier@t-systems.com +49 160 8290415