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Bodine Aluminum Inc. Zero Landfill
Roger Nekula - Facilities Manager
November 15, 2011
The Goal
- Reduce 95% of all Production related
waste going to Landfill
- Achieve Goal with zero net disposal cost
Bodine Aluminum Inc. Zero Landfill Roger Nekula - Facilities - - PowerPoint PPT Presentation
Bodine Aluminum Inc. Zero Landfill Roger Nekula - Facilities - - PowerPoint PPT Presentation
Bodine Aluminum Inc. Zero Landfill Roger Nekula - Facilities Manager November 15, 2011 The Goal Reduce 95% of all Production related waste going to Landfill Achieve Goal with zero net disposal cost increase Plan, Do, Check, Act
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Plan, Do, Check, Act
- Plan
– What are the waste streams – How to minimize
- Do
– Set up procedures, vendors, transportation – Establish recycle centers
- Check
– Verify stream segregation – Verify actual to target
- Act
– Refine / modify as required
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Plan
- Establish waste classifications & profiles
- Determine waste disposal methods
- Recycling Activity (Best Practice)
- Waste Cost Summary
– Handling (Equipment) – Disposal – Transportation
Step 1. Preparation
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Waste Classifications
Paper/Cardboard, 21% Scrap Metal, 8% Food Waste, 12% Paint Waste, 2% Light Bulbs, 4% Wood, 32% Plastic, 18% Haz Waste, 3%
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Total Waste Cost
Handling Transportation Landfill Cost Incineration Cost Fuels Blend & Other Cost Recycle Cost
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Waste Disposal
Landfill Cost dictated by location Other Disposal Cost
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- Disposal Cost Reductions (Landfill Cost Offset)
– Transportation (Maximize load/ Bulking/ Contract Reviews) – Disposal Cost (Corporate Rates/Consolidation/Waste ID) – Handling (Contractor Cost Reviews/Segregation)
- The 5Rs
– Reduce (Reduce or Eliminate) – Reuse ( Returnable Packaging, Compost) – Recycle (Plastic, Metal, Paper) – Refine (Identify Wastes, Set up Recycle Procedure, Handling) – Recover ( Energy , Raw material)
Step 2. Zero Cost Increase & 5Rs
Plan cont’d
SLIDE 9
Do
SEGREGATION @ PROCESS
Non-Hazardous Waste Segregation
Line side Recycling Centre
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Office station –receives recyclables from desks
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Key Points:
- Labels
- 3D Examples
- Minimized “Trash” Opportunities
- Standardized
Plant side and Cafeteria Examples
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Check
- 1. Establish a check system
Waste being segregated? Waste being disposed of properly?
- 2. Report performance
SLIDE 13
Act
- Review plan
– Adjust as required
- Revise recycling or disposal contracts
- Reduce incoming materials
SLIDE 14
Key to Maintain
- Make it Visible (Location, Color, Result)
- Make it Easy to do (Lineside)
- Top Management / Company Support
- Continuous Improvement
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