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Highway Reconstruction Program An Aggressive Plan fully Committed and Tailored to PR Needs By: Ariel Prez, P.E., M.E. April 29, 2019 Jan 26, 2017 Introduction Current Challenges Our Top Priorities Key Infrastructure


  1. Highway Reconstruction Program “An Aggressive Plan fully Committed and Tailored to PR Needs” By: Ariel Pérez, P.E., M.E. April 29, 2019 Jan 26, 2017

  2.  Introduction  Current Challenges  Our Top Priorities  Key Infrastructure Initiatives ◦ Abriendo Caminos  PEMOC (CAPEX 75)  High Quality Pavement Repair  FHWA Reconstruction Program ◦ Other Initiatives  CDBG-DR & Congestion Management  Final Remarks 2

  3.  HTA roads in worst state of disrepair in its history  Expediting the reconstruction efforts  Construction Industry Growing Pains  Expenditures of Obligated Federal Funds had been delayed  STIP Approval – Planning Consistency  Limited resources 3

  4. 880 889 808 840 757 743 693 671 631 617 584 571 517 Disbursements 446 424 421 403 (in millions of $) 367 348 277 247 222 218 176 165 177 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 Year 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 2021 CIP 517 617 840 880 889 743 757 808 671 571 367 277 218 424 631 403 584 421 222 176 177 165 247 693 446 348 4

  5. Current Average Allocation for Pavement = 13 $45MM per year Traffic signalling HTA’s estimated steady state 33 CIP is $261.8M in hard costs Safety per year [1] Bridges 86 130 Pavement [1] HTA developed a long-term, steady-state CIP for its highway infrastructure it believes it needs to keep the highway system in a state of good repair and critical to HTA receiving full federal funds. To develop these funding levels, HTA used available data on asset condition, lifecycle, and historical costs. Following its initial analysis, HTA hired an outside engineering consultant to conduct a validation the CIP. After integrating the results of the external study, PRHTA estimates a steady-state CIP of $261.8M per year. * Includes both construction and soft costs and does NOT include CIP for Transit Asset 5

  6. Projected Disbursements (Excluding EFLHD)  Only in the next 5 years, it is expected a disbursement $500,000,000 projection totaling $1,684MM on regular $400,000,000 projects (Mostly in reconstruction $300,000,000 activities)  From ER program, $200,000,000 additional disbursements in the $100,000,000 order of $700MM are anticipated in the $- same period of time. FY19 FY20 FY21 FY22 FY23 FY24 FY25 FY26 FY27 FY28 Allocated Hard Costs Unallocated Hard Costs Soft Costs

  7. 7

  8.  Recent experience in construction cost increases: ◦ In May 23, 2018, based on limited information, FHWA projects were estimated to increase from $146.5 M to $184 M (26% increase) ◦ After having awarding about half the bids, the estimated increase is from$146.5 M to $214 M (46% increase) ◦ This increase is mostly attributable to hurricane Maria market effect 8

  9.  Innovation in Project Delivery – Use of Abbreviated PS&Es, Georeferenced videos for roadway condition assessments.  Quality Assurance Program (Design)  Design Build SOPs for Small Projects – Future consultation to Transportation Innovative Council – TIC)  Update of Design Manual, Standard Specs and Standard Drawings  Strategic Highway Safety Plan  Transportation Asset Management Plan

  10. • FHWA MOU (Financial, Billing, Electronic Bidding process) • Strengthening In-house offices with external resources (i.e., Procurement, Environmental, Design) • Outsourcing O&M of Toll Roads • Use of local funds for Pre-construction efforts, while maximizing FHWA funds to cover construction costs • Improving Cash Flow of Contractors/Suppliers • Project bundling to attract contractors from other jurisdictions • Strategic Partners 10

  11. EFLHD FHWA AGC PRHTA LTAP PRIFA DTOP 11

  12. Safety + Reconstruction Infrastructure - Our Top Priorities Jan 26, 2017

  13. 90% (approx.) of the PRHTA’s projects to be procured in the next 6 years are focused on preservation / reconstruction and improving safety of our Highway highway infrastructure Safety Pavement Preservation / Reconstruction Bridge Preservation / Rehab / Replacement Program 13

  14. PRHTA is managing an investment of $652MM in Reconstruction, where 80% or more are related to Pavement Preservation, Maintenance and/or reconstruction Pavement PEMOC Repair ABRIENDO $75MM $327MM CAMINOS PROGRAM FHWA Reconstruction $250MM 14

  15. Key Infrastructure Initiatives ABRIENDO CAMINOS Jan 26, 2017

  16. High Quality Pavement Repair 8/8/2019 16

  17.  Focused on preservation/maintenance of highly deteriorated pavements using higher standards and quality control.  Divided in 4 phases: Phase Funding Priorities I $80,000,000 Priorities to Toll roads and primary system. About 30% of projects in Secondary and Tertiary System. Engaging mostly Asphalt Pavement II $80,000,000 Higher priority to Secondary and Tertiary system. Will Consider concrete pavement, pavement marking, and retroreflective pavement markers III $80,000,000 TBD – Based on current conditions and lessons learned IV $87,000,000 TBD – Based on current conditions and lessons learned 8/8/2019 17

  18.  Damage assessment using georeferenced video. Repair work is defined in Task Orders. Adjustments can be made during construction, based on contracted unit prices.  Training to Contractor and Inspector on contract specs.  Use of PRHTA’s standard specifications for asphalt mix (use of warm mix)  Set of standard details for cold milling  Material testing program (lab and field)  Field Inspections 8/8/2019 18

  19. 8/8/2019 Section Repair and Compaction Testing (Nuclear Method) 19

  20. 8/8/2019 20

  21. 8/8/2019 PR-417 (Aguada) PR-6 (Bayamón) 21

  22. 8/8/2019 PR-2 (Mayaguez) PR-2 (Camuy) 22

  23. 8/8/2019 PR-106 (Mayagüez) PR-941 (Gurabo) 23

  24. 8/8/2019 PR-111 (Utuado) 24

  25. 8/8/2019 25

  26.  PRHTA will be procuring $75MM (Phase II of High Quality Pavement Repair - HQPR)  $5MM will be used for program/project management, data gathering, design, construction management and inspection services.  PRIFA will assist PRHTA in procuring Phase II of HQPR  Second Phase will include: ◦ Pothole Repair Contracts ◦ WTBP Contracts – including Potholes, Strips and Sections ◦ Sections Repair Contracts ◦ Pavement Marking Contracts ◦ Concrete Slab Replacement Contracts 26

  27. PEMOC and FHWA Reconstruction Program 8/8/2019 27

  28.  Programa Estatal de Modernización de Carreteras (PEMOC) ◦ Main objective is the reconstruction of secondary and tertiary roadway system. ◦ Work includes cold milling, resurfacing, drainage improvements, safety devices, minor retaining walls, pavement marking and signing. ◦ 11 contracts islandwide with an investment of $75MM  FHWA Reconstruction Program ◦ Highway Safety Improvements and Pavement Reconstruction ◦ 75% or more of funding is allocated for National Highway System (NHS) ◦ Closely coordinated with Transportation Asset Management Plan (TAMP). ◦ Includes bridge preservation, reconstruction and replacement 28

  29. ER Program Jan 26, 2017

  30. Primary, Secondary and Interstate National Highway Tertiary System (No- System (NHS) NHS) 279 miles 525 miles 4,039 miles 789 Damages 1,174 DDIRs

  31. FHWA Elegible Damages by Category Signin ing / Saf afety 5% 5% Li Ligh ghtin ing Category # # of of DDI DDIR's 's 1% 1% Brid idges Bridges 147 12% 12% Lighting 7 Traf affic ic Signal Traffic Signal 199 17% 17% Communications 18 Hwy Hwy Rela lated Hwy Related 746 Com ommunicati tion ons 64% 64% 1% 1% Signing / Safety 57 Grand Tot otal 1,174 1,17

  32. Eligible Costs by Category Communicati Traffi fic ons ons … Signals Sig Category DDI DDIR Es Estimate 5% 5% Bridges Bridge $86,887,112.86 Lig Lighting 18% 18% Lighting $4,360,101.03 1% 1% Signage & Sig Hwy Related $280,925,435.34 Safety Sa Signing / Safety $43,295,326.29 Hwy wy 10% 10% Rel elated Traffic Signal $20,485,321.40 65% 65% Communication $3,226,650.00 Grand Tot otal $439,179,9 ,946.92 o Based on DDIR estimate, which is considered underestimated. Updated estimate around $836MM.

  33. Item Funding PRHTA Obligated Funds $ 163,000,000 PRHTA's Future Obligations $ 129,520,000 EFLHD MOU 1 $ 8,100,000 EFLHD MOU 2 $ 535,480,000 Subtotal $ 836,100,000 Item Allocation ER Program Allocations (As of April $ 272,500,000 2019) Subtotal $ 563,600,000

  34. Other Key Initiatives Non-Reconstruction Initiatives Jan 26, 2017

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